Product Portfolio

Product portfolio_07/2024

_阀阀 Making life and work easier – that is our mission. Dear reader, 阀阀 is more than just a robot manufacturer. We in- vented the industrial robot and have more than 50 years of robotics expertise. We are a German company, yet we are at home anywhere in the world. All this makes 阀阀 unique – or as we call it: the #HomeofRobotik. But #HomeofRobotik means even more to us: it stands for highest product quality, excellent design, innovative products, and reliable service – all marked by the 阀阀 spirit, which we live by every day in our companies around the world. What characterizes this spirit? The incentive to continuosly make life and work easier through robot-based automation – because that is our mission. We want to shape the future together with you. Side by side, we realize your visions of automation and extend the lead of your production – thanks to intelligent and intuitive robotics. Today, our robots, digital products, and services allow the top performance in production environments of numerous industries. Our goal: to pave the way for more automation by simplifying the integration and use of our products – even beyond previous fields of application. Thousands of 阀阀 employees around the globe give everything every day to achieve this. Yours sincerely, Reinhold Gross

�About 阀阀 A tradition at 阀阀: Innovation for more value creation. Today, 阀阀 is an internationally active automation group with sales of around 3.3 billion euros. The company is headquar- tered in Augsburg, Germany. As one of the world’s leading suppliers of intelligent automation solutions, 阀阀 o昀昀ers customers everything they need from a single source: from robots and cells to fully automated systems and their net- working in markets such as automotive, electronics, metal & plastic, consumer goods, e-commerce/retail and healthcare. Hand in hand with 阀阀 types its way into new product areas. Famulus, the robotics pioneer. the robotic colleague. Measuring just 64 millimeters in height 阀阀 wrote history as a robotics The LBR iiwa is the world’s first and weighing five kilograms: the compact pioneer with the world’s first series-produced sensitive robot “Princess” portable typewriter – a marvel industrial robot with six electric approved for direct human- of precision mechanics – is born. Innovative welding technologies. motor-driven axes. 阀阀 as complete solution. robot collaboration (HRC). How it all started. 阀阀 establishes a new welding On behalf of the Chrysler Johann Josef Keller and Jakob technology: friction welding. Group, 阀阀 establishes 阀阀 Knappich founded an acetylene Numerous other innovations Toledo Production Operations gas plant in Augsburg. follow in the ensuing years, such in North America for the inte- as short-cycle welding and de- grated production of the body fined-angle friction welding. of the Jeep Wrangler. 1898 1920 1949 1956 1966 1971 1973 2001 2006 2007 2013 2023 Taking a strong line with 阀阀 robots. Europe’s first robot- operated welding Today. transfer line is built 125 years for Daimler-Benz. of 阀阀 Portfolio and market expansion. Success through automation. Robots in medicine. World record holder with six axes. 阀阀 has established itself as The first automatic welding system 阀阀 robots are used in the world’s Payload capacity exceeds the the market leader in the field for refrigerators and washing first robot-controlled radiation magic mark of 1,000 kilograms. of municipal vehicles in Europe. machines is market-launched surgery system – the “Cyberknife”. The 阀阀 KR titan receives an by 阀阀. 阀阀 also delivers The system enables the treatment of entry in the Guinness Book of the first multi-spot welding inoperable, surgically complex tumors. Records as the world’s strongest transfer line to Volkswagen AG. six-axis industrial robot. 004_005

Our complete portfolio. For your robot-based automation. Robots 010 Cobots 016 Small robots 026 Lo w payloads 036 Medium payloads 040 High payloads 044 Hea vy payloads 052 P alletizing robots 058 Pr ess-to-press robots 062 Special variants 068 Foundry 076 Robots in the medical industry 082 Linear units 086 Positioners 094 Mobile platf orms and mobile robotics 114 R obot controller S oftware 126 Applic ation software 142 S ystem expansions 148 Simulation 158 S ystem Software 168 Cloud-bas ed services S ervice 174 Global Cust omer Services 006_007

_New releases AMR by 阀阀. Rethink logistics and production. Autonome Autonomous mobile robots (AMRs) are game compact, and equipped with battery and charging solutions changers for nearly every industry. They transform logistics for 24/7 operation. Never before has it been easier to integrate strategies and production process logic. Where forklifts and autonomous robots and mobile platforms into production hand trucks once managed material flows, AMRs now handle facilities quickly and reliably. these tasks flexibly, safely, and autonomously. Previously, production line pacing was limited by the slowest single 阀阀 AMRs set the pace for Industry 4.0. They can be used in process, but the concept of matrix production ensures optimal any industry, from simple warehouse management to complex utilization of each manufacturing cell. fields like ESD or clean rooms. 阀阀 o昀昀ers a large portfolio of autonomous mobile robots. Our robots work hand in hand with humans, aligning precisely Despite their diverse applications and features, their strategy with the workpiece. These fully autonomous systems navigate is consistent: 阀阀 AMRs are uncompromisingly safe, navigate without induction loops, floor markings, or magnets. Beyond autonomously, integrate quickly and easily without pro- hardware, 阀阀 provides the necessary software to manage sin- gramming knowledge, are extremely precise, maneuverable, gle AMRs or large fleets intuitively, e昀昀iciently, and needs-based. _New releases 阀阀. FlexPal. Automated palletizing has never been so intuitive. The palletizing software 阀阀.FlexPal enables the easy creation of palletizing plans without any programming knowledge. Users do not need to intervene directly with the robot. Thanks to the innovative 3D environment, components such as packages, pallets, and intermediate layers can be virtually designed as needed and then transferred to the physical environment. The placement strategy on the pallet is defined in just a few clicks. 阀阀.FlexPal allows the generation of flexible placement paths, supporting multi-placement and the stacking of various product layers on a pallet. It manages the position of packages freely in space, solving previously unsolvable problems: free orientation, pickup and placement in di昀昀erent directions, and support for all package shapes such as cartons, crates, bottles, cans, and more. 008_009

�Cobots Hands-on robots. With intuitive interaction for new solutions. Where humans and robots work together, completely new opportunities are created. Collaborative robots, or cobots for short, can be quickly and easily integrated into production environments. Due to their intelligent sensors, they open up entirely new methods of automation and collaboration between robots and humans. Cobots are the solution for industries that, until now, have been dominated by manual labor – such as the electronics sector. They are also ideal for SMEs that have not previously automated tasks with robots for economic reasons. 阀阀 served as pioneers with the development of the world’s first cobot – the LBR iiwa – in 2014. Since then, 阀阀 has continuously expanded the range of possible applications for cobots. With the introduction of the LBR iisy, which runs with iiQKA.OS and is supported by the iiQKA Ecosystem, 阀阀 is now starting a new chapter. Sensors and fenceless functions facilitate teaching and, if desired, enable safe cooperation and collaboration between humans and robots. Cobots can be guided by hand during start-up and programming – enabling the robots to be taught their motion sequences much more quickly and naturally. This is so intuitive that even beginners with no prior knowledge can operate and program a cobot from 阀阀. LBR iiwa LBR iisy 010_011

_Cobots click for more LBR iiwa. A feel for the production world of tomorrow. Industrial change is in full swing. IoT are mobile, highly flexible and extremely Greater freedom. The LBR iiwa does not and Industry 4.0 are replacing estab- versatile. At the same time, they provide require a safety fence. lished structures with a cyber-physical you with seamless digital networking production environment. The active and autonomous adjustment to the agents in this process of change are rapidly changing production require- intelligent machines with completely ments. 阀阀 is making the vision of a new capabilities: robots equipped with production environment free from rigid sensitivity and superior intelligence. structures a reality. As part of this, light- With the arrival of the LBR iiwa – one of 阀阀’s lightweight cobots specializing in Working side-by-side with humans, they weight robots (LBR) play a key role as sensitive assembly work – safety fences make way for human-robot collaboration in operate more independently and with “intelligent industrial work assistants” the workspace. more sensitivity than ever before. They (iiwa). In short: LBR iiwa. Quick reactions. Thanks to its joint torque sensors, the LBR iiwa detects contact immediately, and reduces its level of force and speed instantly. Its position and com- Reach pliance control enables it to handle delicate components without creating crushing 800 – 820 mm and shearing hazards. Able to learn. Choose from three operating modes and program the LBR iiwa by Payload means of simulation: show it the desired position – and it remembers the coordinates 7 – 14 kg of the point on the path. Stop for breaks and control it with simple touch commands. Sensitive. The lightweight LBR iiwa with its high-performance servo control is able LBR iiwa LBR iiwa 14 R820 LBR iiwa 7 R800 to detect contours quickly under force control. It establishes the correct installation Rated payload 14 kg 7 kg Number of axes 7 7 position and mounts components quickly and with the utmost precision with an ax- Reach 820 mm 800 mm is-specific torque accuracy of ±2 percent of the maximum torque. The LBR iiwa can Wrist variant In-line wrist In-line wrist also find small, delicate components in next to no time without your assistance. Mounting flange on axis 7 DIN ISO 9409-1-A50 DIN ISO 9409-1-A50 Pose repeatability ±0.15 mm ±0.1 mm Independent. The LBR iiwa’s controller, 阀阀 Sunrise Cabinet, simplifies the quick Axis-specific torque accuracy ±2 % ±2 % start-up of even complex applications. Give your operator a third hand – and have the Weight 29.9 kg 23.9 kg LBR iiwa take care of unergonomic, monotonous tasks reliably and independently. Protection rating IP 54 IP 54 Variants CR CR Installation position Floor, ceiling, wall Floor, ceiling, wall CR Suitable for cleanrooms The technical data in the tables applies exclusively to standard versions. Product portfolio_Cobots 012_013

_Cobots click for more LBR iisy. The cobot for a new era. Based on 阀阀’s next generation op- cobot newcomers. This makes the robot the commander input device on the end erating system, iiQKA.OS, the LBR iisy equally at home in complex automation of the robot arm to help simplify setup cobot experience is user-friendly, environments and in unstructured and programming. well-thought-out and straightforward environments where it interacts with for a wide range of industries with workers. And the best part: LBR iisy is As the first robot running on iiQKA.OS, applications that require precise, fast ready for use in a matter of minutes, LBR iisy sets new standards for easy, and sensitive activities. from unpacking to productive work. straightforward and intuitive integration into production landscapes. With its new, user-friendly software, the LBR iisy can also work without safety LBR iisy can be operated immediately fences, directly with human operators by anyone, from automation experts to and can be handguided smoothly with Flexible, intuitive to use, fast to implement and safe in direct contact Flexible. Flexible robot system due to Suitable for industry. Fully industri- Fast time to production. Ready to use with human colleagues – the LBR iisy easy operation and programming, as al cobot through the use of proven from unboxing within a matter of min- is an all-around cobot for automated well as low weight and many pre-config- technologies utes – and just as quick to get ready production. It combines the know-how, ured elements for new applications precision and reliability of industrial automation with the intuitive flexibility of a smart device. In order for robots to be more usable in more applications than ever before, automating tasks should be one thing above all else: simple. This is the mantra of 阀阀’s new cobot running on iiQKA.OS Reach and supported by the iiQKA Ecosystem. 760 – 1,300 mm Intuitive. Simple programming with Payload smooth handguiding 3 – 15 kg Collaborative. Enables direct, fence-free collaboration with humans LBR iisy LBR iisy 3 R760 LBR iisy 6 R1300 LBR iisy 8 R930 LBR iisy 11 R1300 LBR iisy 15 R930 Sensitive. Detects collisions and Controller KR C5 micro KR C5 micro KR C5 micro KR C5 micro KR C5 micro Number of axes 6 6 6 6 6 measures process forces Rated payload 3 kg 6 kg 8 kg 11 kg 15 kg Reach 760 mm 1,300 mm 930 mm 1,300 mm 930 mm Flexible. Simple installation of compo- Pose repeatability ±0.1 mm ±0.1 mm ±0.1 mm ±0.1 mm ±0.1 mm nents, fast re-use in new applications Weight 22.8 kg 46.3 kg 43.2 kg 46.3 kg 43.2 kg Variants – – – – – Installation position Floor, ceiling, Floor, ceiling, Floor, ceiling, Floor, ceiling, Floor, ceiling, wall, angle wall, angle wall, angle wall, angle wall, angle Software iiQKA.OS iiQKA.OS iiQKA.OS iiQKA.OS iiQKA.OS Product portfolio_Cobots 014_015

�Small robots Little helpers – a big help. The versatile world of 阀阀 small robots. When it comes to compact solutions and payloads of up to 10 kilograms, small ro- bots from 阀阀 steal the show. Our portfolio in the field of small robots will impress you with a large number of variants and possible applications. All robots in this class are characterized by impressive precision and speed and com- bine this with minimal space requirements. 阀阀 o昀昀ers an ideal solution for every automation project – from six-arm robots and robots with internal media supply to parallel-arm robots with parallel kinematic systems. Small robots from 阀阀 are synonymous with freedom for automation. The flexible installation positions, for example, enable the implementation of a wide variety of production cell concepts. The breadth of 阀阀’s portfolio of small robots is probably demonstrated most clearly, however, by the wide range of applications. These range from cleanrooms to hygienically sensitive areas such as the food or pharmaceutical industries, and from ESD-compliant electrical assembly tasks to fields of work involving water spray or explosion hazards. Safe Robot functionalities are also already available for some small robots. KR DELTA KR SCARA KR 4 AGILUS KR AGILUS 016_017

_Small robots click for more KR DELTA. A big performer for small spaces. High cost-e昀昀ectiveness, low maintenance The HM version meets the hygiene standards according • No replacement of the lubricant in the reduction gears to the regulations for contact with foodstu昀昀s is ever required. • The entire body is made of stainless steel, and is smooth, • With an encapsulated gear unit and self-lubricating ball dirt-repellent and corrosion-resistant, making it easy joints, the maintenance requirements of the KR DELTA are to clean and disinfect. particularly low. • The protection rating for the robot body is IP 67, while the • The KR C5 micro, the latest generation of 阀阀 controllers, fourth axis meets the high protection rating IP 69K. is included in the scope of supply. This requires less space • The materials used for the robot body and for lubrication and consumes little energy at only 230 volts. comply with the regulations for food contact materials • Direct cleaning with high-pressure cleaners is possible, published by the FDA and in the LFGB. greatly reducing cleaning-related downtime. • Direct contact of the robot body with food and medicines is permissible. This robot variant is particularly suitable for food Powerful and easily accessible application system processing, primary packaging and similar applications. • With the visualization application 阀阀.VisionTech and the dedicated 阀阀.PickControl software package, the seamless integration of up to ten robots and conveyor systems can be implemented with ease. • The wide range of applications includes processing, order picking, sorting, packaging, stacking and many other applications in the electronics, food, medical, household chemical and other industries. The KR DELTA delivers with speed, precision, range, reliability, versatility – all with With the new KR C5 micro robot its small footprint. This parallel arm robot was created for pick-and-place tasks controller for small focusing on short cycle times and the rapid recognition and handling of objects. robots, 阀阀 is taking With a payload capacity of three kilograms, it is ideal for the automation of order – automated production With flexible DELTA robots – shown here in the HM variant – and matching to a new level: durable hardware and software, 阀阀 o昀昀ers cost-e昀昀ective solutions for automated picking and packing tasks – for example in the electronics industry. One particular and future-proof. order picking and packing. strength of all robots in the KR DELTA family is their low maintenance requirements. The ball joints are self-lubricating so that replacement of the lubricant in the reduc- tion gears is never required. In addition to the cost-e昀昀ective standard version, the KR DELTA is also available in the Hygienic Machine variant. In this hygiene robot version, the KR DELTA HM can also be Diameter used in demanding food or medical applications. Here, the entire body of the robot is 1,200 mm made of stainless steel. Due to its IP 67 protection rating, it can be cleaned and ster- ilized with high-pressure cleaners as well as with various industrial chemicals. Both Payload the materials used for the robot body and those used for lubrication comply with the 3 kg regulations for food contact materials published by the FDA and in the LFGB. High speed. The KR DELTA enables Large workspace. The industrial robot KR DELTA KR 3 D1200 KR 3 D1200 HM KR 3 D1200-2 HM extremely short cycle times as fast as operates reliably in a cylindrical work- Controller KR C5 micro KR C5 micro KR C5 micro 0.32 seconds. space with a height of 350 millimeters Number of axes 4 4 4 and a diameter of 1,200 millimeters. Rated payload 3 kg 3 kg 3 kg Flexible flange. The flange of the Reach 600 mm 600 mm 600 mm KR DELTA is suitable for easy mounting Small footprint. The ceiling-mounted Diameter 1,200 mm 1,200 mm 1,200 mm of a wide variety of tools. robot has an installation area with a Pose repeatability ±0.05 mm ±0.05 mm ±0.05 mm diameter of 350 millimeters. Weight 105 kg 95 kg 95 kg Variants – HM HM Installation position Ceiling Ceiling Ceiling HM Hygienic Design Product portfolio_Small robots 018_019

_Small robots click for more KR SCARA. Extremely fast, extremely precise. Unbeatable price/performance ratio. 6, 12 or 20-kilogram payload, utmost precision, extremely short cycle times, high speed, low weight – and all at an a昀昀ordable price. Optimally adaptable to almost any task. Media supply in the complete package to enable fast adaptation of the robot to virtually any desired application. Robust in many working environments. Operational in the entire temperature range from 5° to 40° Celsius, protection rating IP 20. Fast integration of peripheral equip- ment. Factory-prepared for the safe, quick and simple integration of periph- eral equipment. Certified quality. The KR SCARA robot is internationally certified according to the applicable EU standard. Thanks to the cleanroom variant, As a robot of the latest generation, the KR SCARA Strong, fast, highly e昀昀icient. From the companies with ultraclean production has an internally-routed media supply for air, assembly of small parts to material han- environments – such as those in the power and data. A coordinated complete package semiconductor industry – can also bene- for the simple integration of peripheral devices dling or inspection – the ultra-compact fit from the strengths of the KR SCARA. and fast adaptation of the robot to virtually any KR SCARA robots immediately deliver desired application. maximum e昀昀iciency and cost-e昀昀ective- ness. With integrated media supply systems, they can master almost any Reach application straight out of the box. 500 – 1,200 mm The KR SCARA robots have an internal- Payload ly-routed media supply for air, power 6 – 20 kg and data – a complete package for smart integration of peripheral devices and quick adaptation of the KR SCARA KR SCARA KR 6 R500 KR 6 R700 KR 12 R650 KR 12 R750 KR 12 R750 KR 12 R850 KR 13 R850 KR 20 R800 KR 20 R1000 KR 20 R1200 robot to almost any desired application. Z200-2 Z200-2 Z400 Z400 Z600 Z400 Z340 HO Z450 Z450 Z450 From the assembly of small parts to ma- Controller KR C5 micro KR C5 micro KR C5 micro KR C5 micro KR C5 micro KR C5 micro KR C5 micro KR C5 micro KR C5 micro KR C5 micro terial handling or inspection – the 4-axis Number of axes 4 4 4 4 4 4 4 4 4 4 KR SCARA robots are characterized by Payload (maxi- 6 kg / 3 kg 6 kg / 3 kg 12 kg / 6 kg 12 kg / 6 kg 12 kg / 6 kg 12 kg / 6 kg 13 kg / 6 kg 20 kg / 10 kg 20 kg / 10 kg 20 kg / 10 kg flexible installation, highly precise mo- mum/rated) tion and low maintenance requirements. Reach 500 mm 700 mm 650 mm 750 mm 750 mm 850 mm 850 mm 800 mm 1,000 mm 1,200 mm Pose ±0.02 mm ±0.02 mm ±0.025 mm ±0.025 mm ±0.025 mm ±0.025 mm ±0.02 mm ±0.025 mm ±0.025 mm ±0.035 mm repeatability Weight 20 kg 22 kg 49 kg 50 kg 50,5 kg 51 kg 55 kg 60 kg 64 kg 64 kg The KR 12 R850 has a payload capacity Variants – HO CR CR CR CR HO CR CR CR of 12 kilograms and a reach of 850 millimeters. Installation Boden Boden Boden Boden Boden Boden Boden Boden Boden Boden position The technical data in the table applies exclusively to standard versions. Product portfolio_Small robots 020_021

_Small robots click for more KR 4 AGILUS. New possibilities, shaped Utmost flexibility. Compact, interference-free design, from greater functionality. flexible installation position and various interfaces for peripheral devices. ESD protection. As standard, the robot is protected against uncontrolled electrostatic charging or discharging and is thus equipped for the safe handling of sensitive electronic components. Maximum reliability. Particularly long service life and low servicing and maintenance requirements, e.g. thanks to fewer steps when exchanging cables. Simple operation. Control via KR C5 micro and operation via the 阀阀 smartPAD. Integrated media supply for air, power and data. For minimum disruptive contours and maximum reliability in operation. Custom-tailored for maximum performance in production. High performance in Speed. Cycle times as fast as 0.4 seconds any installation position and with minimal space requirements – the KR 4 AGILUS will impress you with its compact design, long reach and high precision. Durability. Suitable for use in tempera- tures from 0 to 55 °Celsius, equipped The KR 4 AGILUS combines ultra-compact, interference-free design with optimum with protection rating IP 40 and ESD performance: with a payload capacity of 4 kilograms and a reach of 600 millimeters, protection the compact robot performs a wide variety of tasks, such as handling and assembly in the electronics industry or in small automation cells. It works reliably and precise- Precision. Repeatability of 0.02 milli- ly even with the shortest cycle times. meters and improved continuous-path accuracy Multi-functional applicability, flexible positioning and unbeatable reliability – the new Reach KR 4 AGILUS pushes back the boundaries of technical feasibility in small robotics. Integrated energy supply system. Com- 601 mm With a payload of up to 3 kilograms, it will not fail to impress with a top cycle time patible with most supply systems as fast as 0.4 seconds*. Whether handling, continuous-path motion or working with 4 × 4 compressed air Payload pinpoint accuracy – the KR 4 AGILUS simplifies the automation of compact and 1 × M12 8-pin (24 V, 2 A) 4 kg ultra-compact cells. Flexible in installation, highly precise in motion, economical in 1 × M12 8-pin Ethernet (optional) maintenance. KR 4 AGILUS KR 4 R600 With just one type of robot, your applications will sustainably reach new levels of Controller KR C5 micro performance and e昀昀iciency. For maximum performance over the entire tempera- Number of axes 6 ture range of between 0 and 55 °Celsius. Furthermore, the KR 4 AGILUS has an Rated payload 3 kg internally-routed media supply for air, power and data, enabling the quick and easy Maximum payload 4.63 kg integration of peripheral devices. A robot of the latest generation, the KR 4 AGILUS Reach 601 mm operates with the KR C5 micro, incorporating state-of-the-art control technology Pose repeatability ±0.02 mm from 阀阀. In order to solve and control tasks more e昀昀iciently and intuitively. Weight 27 kg Installation position Floor, ceiling, wall, angle *Cycle time according to the “Small Adept Cycle” reference standard Product portfolio_Small robots 022_023

_Small robots click for more KR AGILUS. Custom-tailored for maximum performance Agile in every environment. No matter how dirty, wet or in production. sterile – the KR AGILUS achieves top performance in every production environment. A wide range of variants, such as Cleanroom, Hygienic Machine, EX – for potentially explosive environments – and Waterproof make it a specialist for many di昀昀erent tasks. Extreme precision with any cycle time. Thanks to its robust The KR AGILUS sixx is our compact six-axis robot designed for design, the KR AGILUS achieves maximum repeatability and particularly high working speeds. Di昀昀erent versions, installa- continuous precision. With its extreme speed, it reduces tion positions, reaches and payloads transform the small robot cycle times – and increases production quality, without ever into a precision artist. breaking step. The KR AGILUS stands out due to its versatility that enables Sustainably robust. Thanks to its lifetime lubrication, the you to tap new fields of application. Irrespective of the in- KR AGILUS never needs a change of lubricant in the gear stallation position – whether on the floor, ceiling or wall – it units and has minimal maintenance requirements. The robust achieves the utmost precision in confined spaces thanks to design ensures continuous productivity. its integrated energy supply system and the new KR C5 micro Extremely compact. Inverted on the ceiling, sideways on controller. The Safe Robot functionality paves the way for inno- the wall or fixed to the floor: the KR AGILUS adapts to any vative automation concepts. With a wide range of variants for installation position. We have integrated the energy supply operation in cleanrooms, potentially explosive environments, system so that you can integrate the six-axis robot into your or with a particularly hygienic or splash-proof design: every space-saving cell concepts. version of the KR AGILUS is always precise and fast. Protected against electrostatic charges. Electrostatic charges are a problem especially in electronics production. The KR AGI- LUS has ESD protection even in its standard version. It is thus optimally protected against charging. Reach 706 – 1,101 mm Payload 6 – 10 kg KR AGILUS KR 10 R1100 KR 10 R900 KR 6 R900 KR 6 R700 KR 10 R1100-2 KR 10 R900-2 KR 6 R900-2 KR 6 R700-2 Hygienic Machine variant. The KR AGILUS is available as a Cleanroom variant. The KR AGILUS CR is suitable for use in Controller KR C5 micro, KR C5 micro, KR C5 micro, KR C5 micro, KR C5 micro, KR C5 micro, KR C5 micro, KR C5 micro, KR C4 compact KR C4 compact KR C4 compact KR C4 compact KR C4 compact KR C4 compact KR C4 compact KR C4 compact Hygienic Machine. The design and the materials used in this cleanrooms and meets the requirements of cleanroom class Number of axes 6 6 6 6 6 6 6 6 variant are completely hygienic. This allows it to be used in ISO 2. The KR AGILUS CR can thus be perfectly integrated into Rated payload 5 kg 5 kg 3 kg 3 kg 10kg 10 kg 6 kg 6 kg applications involving direct contact with food and pharma- the smallest of spaces and complex applications with strict Maximum payload 10 kg 10 kg 6 kg 6 kg 11.1 kg 11.3 kg 6.7 kg 6.8kg ceutical substances. cleanliness requirements. Reach 1,101 mm 901 mm 901 mm 706 mm 1.101 mm 901 mm 901 mm 726 mm Pose repeatability ±0.03 mm ±0.03 mm ±0.03 mm ±0.03 mm ±0.02 mm ±0.02 mm ±0.02 mm ±0.02 mm Waterproof variant (IP 67). In the Waterproof variant, the EX variant. The KR AGILUS can be adapted to even the most Weight 54 kg 52 kg 52 kg 50 kg 55 kg 55 kg 55 kg 53 kg KR AGILUS is completely splash-proof and achieves maximum extreme environmental conditions: with the KR AGILUS EX, Variants CR, EX, HM, CR, HM, WP CR, EX, HM, CR, HM, WP HO – HO – performance even in the case of extreme external production we have added explosion protection to the Waterproof variant. WP WP conditions. Plastic parts have been replaced with stabilized With this design, the KR AGILUS can also work with maximum Installation Floor, Floor, Floor, Floor, Floor, Floor, Floor, Floor, stainless steel covers and resistant surface treatments and precision in potentially explosive environments (zone 2). position ceiling, ceiling, ceiling, ceiling, ceiling, ceiling, ceiling, ceiling, additional seals in the interior of the small robot allow it to be wall, wall, wall, wall, wall, wall, wall, wall, angle angle angle angle angle angle angle angle used in a machine tool environment, for example. CR Suitable for cleanrooms EX For potentially explosive atmospheres HM Hygienic Design HO Food compatible lubricants WP Splash-proof EP Electrostatic discharge (ESD plus) The technical data in the table applies exclusively to standard versions. Product portfolio_Small robots 024_025

�Low payloads Low payload meets maximum flexibility. A wealth of variants for a wide range of processes. 阀阀’s low payload category from 6 to 22 kilograms. 阀阀 robots with low payloads demonstrate unique strengths in bonding, sealing, foaming and all tasks requiring a high path accuracy. In ARC welding, 阀阀 robots for low payloads boast the best acceleration values on the market. Even tasks such as component testing, small-part assembly or grinding, polishing, assembly, as well as machine loading and unloading are in the best of hands when performed by 阀阀 robots of the low payload category. With optimal reach and pay- load coverage, this range of robots o昀昀ers a level of performance that is hard to beat. KR CYBERTECH KR CYBERTECH KR CYBERTECH KR CYBERTECH ARC nano nano arc 026_027

_Low payloads click for more KR CYBERTECH nano. Every variant: a master of speed. Utmost precision. The industrial robots of the KR CYBERTECH nano Any installation position. Install the KR CYBERTECH nano family o昀昀er a repeatability of 0.04 millimeters. They therefore industrial robots on the floor, wall or ceiling, or at any other take full advantage of their strengths even at high speed. angle – for a wide range of di昀昀erent requirement profiles in any desired installation position. Streamlined and compact. Maximum performance with min- Surpasses limits to master every task. imal disruptive contours: the new robots are extremely com- Most streamlined in-line wrist. With a minimal interference Regardless of the application for which pact, light and streamlined – for a wide range of applications radius, the KR CYBERTECH nano handling robots have one of you use the KR CYBERTECH nano robots, in industrial manufacturing. the smallest in-line wrists in their class – worldwide. It en- both the in-line wrist and hollow-wrist ables work to be carried out in positions that are inaccessible variants achieve optimal results from Maximum freedom. The robots open up previously inaccessible for other robots. the outset. For reducing the mainte- workspaces: they can cover long distances, with an extremely nance costs in small, compact cells, large workspace to the rear and a long downward reach. Maximum flexibility. Simply integrate external axes via the for complex tasks or in demanding, robot controller and benefit from the innovative K-PIPE-ES high-density production chains. Their ESD protection. As standard, the robot is protected against energy supply concept. deployment quickly pays o昀昀. Because uncontrolled electrostatic charging or discharging and is the new KR CYBERTECH nano series thus equipped for the safe handling of sensitive electronic combines maximized performance with components. minimized investment, integration and maintenance costs. Ready for the dynamic markets of the future. The robots of the KR CY- BERTECH nano series set new standards Process-optimized motion sequences. The KR CYBERTECH nano in terms of performance and flexibility. family has optional digital plug-in Motion Modes. These are Developed to achieve optimal results in digitized motion modes that optimize the robot sequence for any conceivable application. Unrivaled specific application scenarios. “Path Mode”, for example, en- spectrum of capabilities: outstandingly ables high-precision continuous-path motion. “Dynamic Mode” agile, extremely fast and yet uncompro- allows a higher acceleration and velocity in order to minimize misingly precise in continuous-path mo- cycle times still further. tion – all combined in a single machine. With their sleek and streamlined design, the robots look good even in harsh surroundings. The KR CYBERTECH nano in a welding application Reach 1,440 – 1,840 mm Payload 6 – 10 kg KR CYBERTECH nano KR 10 R1440-2 KR 8 R1640-2 KR 6 R1840-2 Controller KR C5, KR C5 micro KR C5, KR C5 micro KR C5, KR C5 micro Number of axes 6 6 6 Rated payload 10 kg 8 kg 6 kg Reach 1,440 mm 1,640 mm 1,840 mm Pose repeatability ±0.04 mm ±0.04 mm ±0.04 mm Weight 153 kg 158 kg 162 kg Variants HO – – Installation position Floor, ceiling, wall, angle Floor, ceiling, wall, angle Floor, ceiling, wall, angle HO Food compatible lubricants The technical data in the table applies exclusively to standard versions. Product portfolio_Low payloads 028_029

_Low payloads click for more KR CYBERTECH nano ARC. Extremely fast and Maximum precision. With their repeatability of 0.04 milli- Simplified integration. Thanks to standardized mount- uncompromisingly precise. meters, the KR CYBERTECH nano ARC robots work extremely ing surfaces, the robot is easily integrated into existing exactly and precisely even at high speed. production lines and allows the uncomplicated mounting of welding equipment. New 阀阀 hollow wrist. The 50-millimeter hollow-shaft wrist is a future-oriented innovation: the hollow axis allows reduced High flexibility. The use of modern 阀阀 controllers facilitates main axis motion with short cycle times and utmost precision the integration of external axes. of movement. Maximum freedom. The KR CYBERTECH nano ARC robots have ESD protection. As standard, the robot is protected against a large workspace to the rear and a long downward reach. This uncontrolled electrostatic charging or discharging and is enables them to open up previously inaccessible workspaces. thus equipped for the safe handling of sensitive electronic components. Streamlined compactness. The industrial robots are particularly light, highly streamlined and exceedingly compact. They deliver maximum performance with minimal disruptive contours. Reach 1,441 – 1,843 mm Payload 6 – 8 kg KR CYBERTECH nano ARC KR 8 R1440-2 ARC HW KR 8 R1640-2 ARC HW KR 6 R1840-2 ARC HW Controller KR C5 KR C5 KR C5 Number of axes 6 6 6 Rated payload 8 kg 8 kg 6 kg Reach 1,441 mm 1,641 mm 1,843 mm Pose repeatability ±0.04 mm ±0.04 mm ±0.04 mm Maximum performance with minimal costs. The KR CYBERTECH nano ARC product Weight 167 kg 172 kg 175 kg family is optimized for CP applications. The industrial robots o昀昀er ideal performance Installation position Floor, ceiling, wall, angle Floor, ceiling, wall, angle Floor, ceiling, wall, angle combined with a high power density – for maximum economy at low cost. With their new controller structures, the industrial robots of the KR CYBERTECH nano ARC family have extremely high path accuracy and speed. The acceleration values and the new ergonomic design with minimized disruptive contours ensure continu- ous-path motion at the very highest level – even deep inside the workpieces. With very fine payload intervals of 6 and 8 kilograms, you will find the ideal robot model for your application. KR CYBERTECH nano ARC E. In the Edition variant, the KR CYBERTECH nano ARC E marks the entry into the world of welding automation. It has been created specifically The KR CYBERTECH nano ARC features “Path mode” as standard, which enables for simple welding tasks. The KR CYBERTECH nano ARC E enables very cost-e昀昀ective high-precision CP motion. It is also calibrated for positional accuracy before delivery. implementation of robot-based automation for processes of low complexity. At the same time, it is uncompromising when it comes to quality, accessories or software. KR CYBERTECH nano ARC KR 6 R1440-2 ARC HW E KR 6 R2010-2 ARC HW E Controller KR C5 KR C5 Number of axes 6 6 Rated payload 6 kg 6 kg Reach 1,441 mm 2,010 mm Pose repeatability ±0.04 mm ±0.04 mm Weight 195 kg 204 kg Installation position Floor, ceiling Floor, ceiling Product portfolio_Low payloads 030_031

_Low payloads click for more KR CYBERTECH. For space-saving cell concepts – with particularly Fast and accurate. The industrial robots of the KR CYBERTECH Variety of energy supply systems. Separation of the cable low follow-up costs. series reach exceptionally high speeds, allowing them to work set and the dress package means that you can choose from a even faster – without any loss of precision. large variety of compatible energy supply systems. Extensive portfolio. The KR CYBERTECH series is suitable for Streamlined design. The KR CYBERTECH family is set apart by handling large components, machining, assembly, palletizing a streamlined wrist and an extremely compact and athletic and ARC welding. appearance. Flexible installation. For planning security and low costs in Improved motion characteristics. The optimized controller the design of cells: the robots can be flexibly floor-, wall- or structures make for smooth and sensitive motion characteris- ceiling-mounted or even installed at a certain angle. tics – on the path and during positioning. ESD protection. As standard, the robot is protected against uncontrolled electrostatic charging or discharging and is thus equipped for the safe handling of sensitive electronic components. The space-saving and intelligently integrated cabling ensures that Reach the KR CYBERTECH robots have maximum 1,612 – 2,013 mm freedom of motion in any installation Payload position. 8 – 22 kg KR CYBERTECH KR 22 R1610-2 KR 20 R1810-2 KR 16 R2010-2 KR 16 R1610-2 KR 12 R1810-2 KR 8 R2010-2 KR 20 R1810-1 Controller KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 Number of axes 6 6 6 6 6 6 6 The specialist for handling applications. The industrial robots Rated payload 22 kg 20 kg 16 kg 16 kg 12 kg 8 kg 20 kg of the KR CYBERTECH family represent the world’s largest Reach 1,612 mm 1,813 mm 2,013 mm 1,612 mm 1,813 mm 2,013 mm 1,813 mm range of models in the low payload category with the greatest Pose repeatability ±0.04 mm ±0.04 mm ±0.04 mm ±0.04 mm ±0.04 mm ±0.04 mm ±0.04 mm power density. They are ideally suited to space-saving cell Weight 255 kg 255 kg 260 kg 255 kg 255 kg 260 kg 250 kg concepts and provide top performance – with particularly low Variants – – – – – – CR, F, HO follow-up costs. Installation position Floor, ceiling, Floor, ceiling, Floor, ceiling, Floor, ceiling, Floor, ceiling, Floor, ceiling, Floor, ceiling, wall, angle wall, angle wall, angle wall, angle wall, angle wall, angle wall, angle The powerful multifunction robots of the KR CYBERTECH series CR Suitable for cleanrooms F Foundry variant HO Food-compatible lubricants are specially designed for handling applications: handling The technical data in the table applies exclusively to standard versions. of large components, machining, assembling, palletizing and ARC welding. A central innovation of the KR CYBERTECH series: the industrial robots are even more compact. This en- KR CYBERTECH KR 20 E. With reduced functions, it focuses on the essentials and ables you to benefit from the greater integration density and o昀昀ers technical reliability in the usual quality. This makes the KR 20 Edition robot reduced disruptive contours. Choose the right industrial robot a cost-e昀昀ective way to get started with automation, to serve price-sensitive market for every application from the wide-ranging portfolio. segments and dynamic requirements, and to fit the needs of small businesses. For handling or inspection tasks, the KR CYBERTECH KR 20 Edition robot provides reli- able support in process automation. KR CYBERTECH E KR 20 R1820-2-E Controller KR C5 Number of axes 6 Rated payload 20 kg Reach 1,820 mm Pose repeatability ±0.04 mm Weight 240 kg Installation position Floor, ceiling, wall, angle Product portfolio_Low payloads 032_033

_Low payloads click for more KR CYBERTECH ARC. Groundbreaking in terms of precision and ease of maintenance. Fast and accurate. Particularly fast without compromising Optimized motion characteristics. Thanks to optimized accuracy: the robots of the KR CYBERTECH ARC product family controller structures, the industrial robots move smoothly work even faster while maintaining the same precision. and sensitively both on the path and during positioning. Flexible installation. Adapt the mounting arrangement of the Broad portfolio. The KR CYBERTECH ARC product family robots to suit your requirements: install them on the ceiling, is optimized for continuous-path applications, for example floor, wall or at an angle. for ARC welding and the application of adhesives and sealants. Athletic design. The industrial robots of the KR CYBERTECH ARC family are extremely compact yet streamlined in appearance. The KR CYBERTECH ARC product family is optimized for continuous flow applications, for example for ARC welding and the application of adhesives and sealants. Specialized process robots for CP applications. The industrial robots from the KR CYBERTECH ARC product family are char- acterized by their utmost precision and top performance. The low-maintenance series ensures particularly low follow-up costs. The industrial robots of the KR CYBERTECH ARC product family are specialized process robots for continuous-path applications such as ARC welding and the application of adhesives and sealants. Reach 2,101 mm Payload 8 kg KR CYBERTECH ARC KR 8 R2100-2 ARC HW Controller KR C5, KR C4 Number of axes 6 Rated payload 8 kg Reach 2,101 mm Pose repeatability ±0.04 mm Weight 260 kg Installation position Floor, ceiling, wall, angle Product portfolio_Low payloads 034_035

�Medium payloads Medium payload for superior performance. Variety and precision for your automation. 阀阀 robots for medium payloads perform numerous demanding tasks within auto- mation solutions. Their streamlined wrist, sti昀昀 arm design and compact mounting surfaces mean they are suitable for a wide range of applications. They work with utmost precision even when subjected to high-process forces. That makes them ide- al for process applications requiring path accuracy, such as milling, drilling, waterjet cutting, laser welding and other laser processing tasks. They competently handle, polish and assemble components, load and unload machines, and master complex operations such as measuring air currents in a wind tunnel. Whether installed on the ceiling or the floor, or as a shelf-mounted robot, they combine robustness, func- tional diversity, precision and e昀昀icient performance. KR IONTEC 036_037

_Medium payloads click for more KR IONTEC. One robot – many applications. Adaptable to processes at the push of a button. Thanks to Convertible payload capacity. The payload capacity of the digital Motion Modes, you can adapt the performance of the KR IONTEC can also be subsequently adjusted on a robot robot to various processes or substeps depending on the need already installed – allowing for maximum flexibility in your for higher precision or speed. production. Lowest maintenance requirements. With KR IONTEC, an oil Simplified start-up. An optimized engineering tool and low change is only required every 20,000 operating hours. The training requirements using proven 阀阀 technology simplify robot also has an in-line wrist design without belts. start-up for you. Flexible cell and system planning. The e昀昀icient use of the work Optimized energy supply system. An A1 hollow shaft with area, the low space requirement due to a small footprint and the a diameter of 119 millimeters ensures easy energy supply streamlined disruptive contour enable a compact cell design. with a minimized footprint. Low inventory costs. The robot requires 50 percent fewer ESD protection. As standard, the robot is protected against spare parts than its predecessor model. uncontrolled electrostatic charging or discharging and is thus equipped for the safe handling of sensitive electronic components. Maximum availability. The KR IONTEC has a technical avail- ability of 99.999 percent with a mean time between failures of 400,000 hours. With the KR IONTEC, you are opting for pure performance and the largest Long reach. The enormous work work envelope in the medium payload envelope provided by the long arm category. Maximum dynamics and min- and the long link arm of the KR 20 imum cycle times. R3100 vastly expands the range of production options. Whether mounted on the floor, on the wall, or in an inclined position, the KR IONTEC combines a compact design with optimum use of space. Equipped with a waterproof and dustproof in-line wrist and protected motors, it is suitable for almost every area of application. A Foundry option also enables use in extremely hot Reach environments with an extended tem- 2,101 – 3,101 mm perature range of 0 to 55 °Celsius. KR IONTE Payload C combines high output and 20 – 70 kg a wide range of applications with a low total cost of acquisition, opera- tion, and maintenance. This makes it KR IONTEC KR 70 R2100 KR 50 R2100 KR 50 R2500 KR 30 R2100 KR 20 R3100 a valuable investment in the future of Controller KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 your production. Number of axes 6 6 6 6 6 Rated payload 70 kg 50 kg 50 kg 30 kg 20 kg Reach 2,101 mm 2,101 mm 2,501 mm 2,101 mm 3,101 mm Pose repeatability ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm Weight 536 kg 533 kg 559 kg 533 kg 549 kg Variants CR lite, F, HO CR lite, HO CR lite, F, HO CR lite – Installation position Floor, ceiling, Floor, ceiling, Floor, ceiling, Floor, ceiling, Floor, ceiling, wall, angle wall, angle wall, angle wall, angle wall, angle CR lite Robots with ISO 5 cleanroom class F Foundry variant HO Food compatible lubricants The technical data in the table applies exclusively to standard versions. Product portfolio_Medium payloads 038_039

�High payloads High payload with long reach. The safe choice for a wide range of production tasks. 阀阀 robots for high payloads are the right choice when it comes to processes and handling tasks with a required range of up to 300 kilograms. The KR QUANTEC series will impress you with a clever range of reach and payload intervals. This makes it possible to determine the optimum robot for your requirements very flexibly. As veritable workaholics, our robots for high payloads excel with innovative features such as Motion Modes and availability assurance. At the same time, they stand for e昀昀iciency and significantly low running costs. KR QUANTEC 040_041

_High payloads click for more KR QUANTEC. The smart robot Best in class. With the KR QUANTEC series, 阀阀 presents a Process-optimized motion sequences. The KR QUANTEC robot generation whose innovative features taken together series were the world’s first industrial robots to have digital family for e昀昀iciency and set new standards – for both conventional and digitalized pro- plug-in Motion Modes. These are digitized motion modes that duction worlds. The result goes way beyond technical details, optimize the robot motion for specific application scenarios. a wide range of applications. also encompassing long-term aspects such as simplification “Path Mode”, for example, enables high-precision continu- of commissioning, maintenance requirements and process ous-path motion. “Dynamic Mode” allows a higher velocity in optimization of the system. order to minimize cycle times. Sustainably low TCO. The KR QUANTEC will impress you not Maximum flexibility. The KR QUANTEC series is distinguished only with its outstanding production e昀昀iciency, but also with its by the optimal portfolio with its maximized performance and economical start-up and maintenance concept. With energy ef- advanced design. Streamlined disruptive contours, extended ficiency, top values for the mean time between failures (MTBF) permissible ambient conditions and an extremely small and a reduced number of components in the complete modular footprint ensure utmost flexibility in operation, as well as in system, the series sets new market standards for TCO. Features cell and system planning. The perfected workspace in front of, contributing to a minimization of downtimes and maintenance over and behind the machine o昀昀ers improved accessibility in a requirements include the innovative cabling and energy supply wide range of di昀昀erent applications. concept. As a result, the KR QUANTEC series excels with a sig- nificant reduction in running costs. The energy supply concept is set apart by its durability and optimal availability. The future of your production. The KR QUANTEC robots have Reach the largest payload/reach portfolio on the market in the high 1,573 – 3,904 mm payload category. The all-rounder from 阀阀 is designed for applications in virtually all market segments – from the auto- Payload motive industry to the foundry and medical sectors. 120 – 300 kg Optimal portfolio for maximum flexibility and low total cost of ownership (TCO). The KR QUANTEC series was developed KR 300 KR 250 KR 240 KR 210 KR 180 KR 210 KR 150 on the basis of 阀阀’s experience in the dynamic world of KR QUANTEC R2700-2 R2700-2 R2900-2 R3100-2 R2900-2 R2700-2 R3100-2 automation. The result: a reliable, versatile and e昀昀icient Controller KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 high-quality solution for your production environment. Cus- Number of axes 6 6 6 6 6 6 6 tomers benefit from the uniquely wide range of applications Rated payload 300 kg 250 kg 240 kg 210 kg 180 kg 210 kg 150 kg of the KR QUANTEC robots, which stand out for their perfor- Reach 2,701 mm 2,701 mm 2,900 mm 3,100 mm 2,900 mm 2,701 mm 3,100 mm mance, cost-e昀昀ectiveness and flexibility. Pose repeatability ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm Weight 1,101 kg 1,101 kg 1,120 kg 1,134 kg 1,105 kg 1,077 kg 1,105 kg An intelligent modular system ensures perfectly coordinat- Variants F F F, HO F F F F, HO ed and flexible robots, and low TCO – due, for example, to Installation position Floor, ceiling Floor, ceiling Floor, ceiling Floor, ceiling Floor Floor Floor minimized maintenance requirements and a reduced number of spare parts. The capability of upgrading payload capacity KR 150 KR 120 KR 120 KR 270 KR 210 KR 180 KR 120 in the field and the Motion Modes for ideal process quality KR QUANTEC R2700-2 R3100-2 R2700-2 R3100-2 K R3300-2 K R3500-2 K R3900-2 K within production make the KR QUANTEC a secure investment Controller KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 KR C5, KR C4 in the future of your production operations. Number of axes 6 6 6 6 6 6 6 Rated payload 150 kg 120 kg 120 kg 270 kg 210 kg 180 kg 120 kg Reach 2,701 mm 3,100 mm 2,701 mm 3,105 mm 3,305 mm 3,505 mm 3,904 mm Pose repeatability ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm Weight 1,072 kg 1,105 kg 1,069 kg 1,260 kg 1,266 kg 1,256 kg 1,280 kg Variants F F F, HO F F F – Installation position Floor Floor Floor Floor Floor Floor Floor (shelf) (shelf) (shelf) (shelf) KR 160 KR 120 KR QUANTEC nano R1570 nano R1800 nano Controller KR C4 KR C4 Number of axes 6 6 Rated payload 160 kg 120 kg Reach 1,573 mm 1,803 mm Pose repeatability ±0.06 mm ±0.06 mm Weight 677 kg 684 kg Variants – – Installation position Floor, ceiling Floor, ceiling F Foundry variant HO Food compatible lubricants The technical data in the tables applies exclusively to standard versions. Product portfolio_High payloads 042_043

�Heavy payloads Making di昀昀icult tasks easy. Greater ease for complex processes. 阀阀 robots for heavy payloads from 360 to 1,000 kilograms. Where complex work sequences with large loads are involved, 阀阀 robots for heavy payloads give your business decisive productivity advantages. They master the reliable handling and processing of large and heavy parts, the linking of work processes, the tending of machines, and palletizing. Special variants, such as the heat-resistant Foundry variant, optimally adapt 阀阀 robots for heavy payloads to your specific task. Here you can keep a cool head even at high temperatures. The robots for heavy payloads are optimized for large and heavy tools. This means that tools with high mass iner- tias are no problem for these robots. KR FORTEC KR FORTEC ultra KR 1000 titan 044_045

_Heavy payloads click for more KR FORTEC. Big on handling, cost-e昀昀icient in operation. Compact and powerful. Modular design. Low TCO. Low maintenance. • Great performance in a • Identical spare parts • Low energy consumption • Little testing required: small space for three robot families: Reliability: up to 400,000 No TÜV inspection of the • Fast performance with low KR FORTEC, KR QUANTEC, hours of trouble-free oper- counterbalance necessary energy consumption KR FORTEC Ultra ation (Mean Time Between • Maintenance work can be • Low cycle times thanks to • Flexibility when planning Failures) carried out quickly and The KR FORTEC is our all-rounder higher dynamics new tasks and production • Proven service concepts, easily thanks to optimized among the heavy-duty robots. It is en- • Compact shape: perfect for processes familiar from the accessibility ergy-e昀昀icient and dynamic for handling work such as handling and • Cost reduction in the KR QUANTEC and applications in the heavy payload range spot welding storage and development KR FORTEC Ultra up to 500 kg. Thanks to its use of our of di昀昀erent robot configu- well-known industrial robot concepts, rations it requires little maintenance when in operation. This gives the robot a high reliability factor in your production. Reach 2,800 –3,400 mm The new KR FORTEC can be expanded flexibly, is economical in its energy Payload consumption and requires little main- 240 – 500 kg tenance. With its payload capacity, the robot fits seamlessly in between the KR QUANTEC and the KR FORTEC Ultra – KR FORTEC KR 240 R3400-2 KR 240 R3750-2 KR 280 R3100-2 KR 340 R3400-2 KR 360 R2800-2 KR 420 R3100-2 KR 500 R2800-2 thus rounding out 阀阀’s portfolio. It is Controller KR C5 KR C5 KR C5 KR C5 KR C5 KR C5 KR C5 predestined for use in the automotive Number of axes 6 6 6 6 6 6 6 industry and the general industry sector. Rated payload 240 kg 240 kg 280 kg 340 kg 360 kg 420 kg 500 kg Thanks to the KR FORTEC, you can Reach 3,400 mm 3,750 mm 3,100 mm 3,400 mm 2,800 mm 3,100 mm 2,800 mm standardize your production processes Pose repeatability ±0.08 mm ±0.08 mm ±0.08 mm ±0.08 mm ±0.08 mm ±0.08 mm ±0.08 mm at a high quality level through the use of Weight 1,597 kg 1,620 kg 1,687 kg 1,728 kg 1,660 kg 1,704 kg 1,671 kg automated handling. The low total cost Variants F HI, F HI, F of ownership of the robot also contrib- Installation position Floor Floor Floor Floor Floor Floor Floor utes to the cost-e昀昀ectiveness of your production processes. HI Hight Inertia (optimized for highest mass inertias) F Foundry variant The technical data in the tables applies exclusively to standard versions. Product portfolio_Heavy payloads 046_047

_Heavy payloads click for more KR FORTEC ultra. Full control even Unbeatable power in a compact design. Highest performance and maximum flexibility. with large loads. • Most powerful in its class: up to 800 kg payload • Compatible with tools of di昀昀erent sizes • Small footprint: 950 × 970 mm footprint by selecting a HI (High Inertia) version • Lightweight in the heavy-duty class: only 2.2 t • Upgrade to HI version or higher/lower payload versions • High dynamics with low cycle times Reduced maintenance costs. Low TCO. • Components with low maintenance requirements • Low energy consumption • Very good accessibility of the robot • Highest availability: 99.998 % • Low maintenance requirements with only 3 actions: • MTBF: up to 400,000 h Visual inspection, lubrication, oil change every 20,000 h. • Short maintenance time (MTTM) • Fast repair time (MTTR) • Low spare parts requirement The heavy-duty robots with payloads of up to 800 kilograms o昀昀er maximum perfor- mance in the smallest space and feature fast and precise handling of large compo- nents with high moments of inertia. Designed for high moments of inertia Sophisticated energy supply system. Our complete solution for easy installation, when handling heavy and large work- low maintenance costs and long service life. From configurator-supported energy pieces. From battery handling to giga- supply systems to energy supply systems with flexible K-pipe for more pr ecise move- casting. In production, the requirements ments, we o昀昀er you individual solutions tailored to your needs. With equipment for payload and reach are increasing perfectly matched to the robot, you can get started immediately and save time and sharply with ever higher moments of in- considerable costs during integration. ertia of the workpieces. The KR FORTEC The advantages of the energy supply system on the KR FORTEC ultra. ultra robots have been designed to meet • Saves on spare parts thanks to standardized components and lengths these requirements with maximum • Optimized for minimum wear and increased service life e昀昀iciency in the smallest possible space. • Improved pinch protection As an intelligent modular and common • Identical parts concept with energy supply systems of other robot series parts concept, it is possible to select the optimum robot for an application and to adapt it in the field. Leading the way in performance, cost-e昀昀ectiveness and flexibility. Today and in the future. Reach 2,800 – 3,700 mm Payload 480 – 800 kg KR FORTEC-2 ultra KR 480 R3400-2 KR 480 R3700-2 KR 560 R3100-2 KR 640 R2800-2 KR 800 R2800-2 Controller KR C5 KR C5 KR C5 KR C5 KR C5 Number of axes 6 6 6 6 6 Rated payload 480 kg 480 kg 560 kg 640 kg 800 kg Reach 3,400 mm 3,700 mm 3,100 mm 2,800 mm 2,800 mm Pose repeatability ±0.08 mm ±0.08 mm ±0.08 mm ±0.08 mm ±0.08 mm Weight 2,140 kg 2,460 kg 2,170 kg 2,170 kg 2,400 kg Variants F F F, HI F, HI F Installation position Floor Floor Floor Floor Floor HI Hight Inertia (optimized for highest mass inertias) The technical data in the table applies exclusively to standard versions. Product portfolio_Heavy payloads 048_049

_Heavy payloads click for more KR 1000 titan. Our powerful robot for heavy loads. The heaviest workpieces and compo- High dynamic performance. The KR 1000 Enormous productivity. Thanks to the Greater flexibility. The KR 1000 titan nents even over long distances. The titan handles the heaviest workpieces accuracy of the KR 1000 titan robot, o昀昀ers you a wide range of possible KR 1000 titan is our powerful robot for and components precisely and safely. you can improve your manufacturing applications: as a palletizer or combined heavy loads and large, heavy tools with With high speed and dynamic accelera- quality and reduce costs. The low inter- with linear axes, its flexibility can be high mass inertias. tion, it ensures optimal cycle times. ference contours extend the e昀昀ectively increased. It can be integrated into usable workspace. existing systems easily and without the It is the first six-axis robot with an open need to adapt the foundations. kinematic system and an unparal- leled payload capacity. It masters the handling of heavy loads precisely and quickly, even over long distances. Engine blocks, stones, glass, steel beams, com- ponents for ships and aircraft, marble blocks, precast concrete parts – all of these heavy loads are no problem for Reach the KR 1000 titan. For special areas of 3,202 – 3,601 mm application, we o昀昀er the Foundry variant with the best payload/reach ratio or the Payload version as a palletizing robot for heavy 750 – 1,000 kg loads of up to 1.3 tonnes. KR 1000 titan KR 1000 titan KR 1000 L750 titan Controller KR C5, KR C4 KR C5, KR C4 Number of axes 6 6 Payload 1,000 kg 750 kg Reach 3,202 mm 3,601 mm Pose repeatability ±0.10 mm ±0.10 mm Weight 4,690 kg 4,740 kg Variants F F Installation position Floor Floor F Foundry variant The technical data in the table applies exclusively to standard versions. Product portfolio_Heavy payloads 050_051

�Palletizing robots Palletizing robots from the market leader. When speed is of the essence. Largest possible work envelope, minimized interference contour and maximum robustness. 阀阀 palletizing robots combine everything that is required for perfect automation. As the leading palletizer manufacturer, 阀阀 covers the payload range of 40 to 1,300 kilograms, with an unparalleled variety of robots. All of our palletizing robots are specially designed for demanding palletizing and depalletizing tasks. The result is short cycle times and increased throughput combined with low space requirements and high cost-e昀昀ectiveness. Powerful. The robots from 阀阀 are among the fastest palletizers on the market – while also o昀昀ering extreme precision and repeatability. With their streamlined, lightweight design, 阀阀 palletizing robots achieve greater dynamic performance, shorter cycle times and higher throughput – even in confined spaces. Versatile. A wide range of di昀昀erent payload capacities, reaches and special variants en- sure that our customers always find the right solution, no matter how challenging the palletizing task. All interfaces and energy supply systems are designed for versatility. Compact. The compact and streamlined design of all robots for palletizing enables their simple integration into existing systems. Their low interference contours ex- tend the e昀昀ectively usable workspace and allow innovative cell concepts. Low maintenance. All components of 阀阀 palletizing robots are equipped with low-wear drive trains. Thanks to their advanced and robust design, they have extremely long maintenance intervals – with an availability of 99.995 percent and maximum energy e昀昀iciency. KR 40 PA KR QUANTEC PA KR 300-2 PA KR 1000 titan PA KR 470-2 PA KR 700 PA 052_053

_Palletizing robots / Medium payloads click for more _Palletizing robots / High payloads click for more KR 40 PA. Our smallest and KR QUANTEC PA. Shorter cycles, lightest palletizing robot. best availability and low operating costs. The KR QUANTEC PA robots are the most powerful robots in their class. The streamlined design and low weight enable unbeatable dynamic perfor- mance and precision. The KR QUANTEC The KR 40 PA picks and packs your PA robots are thus perfectly suited goods in record time. It can palletize to challenging palletizing tasks with with a total load of up to 40 kilograms payloads from 120 to 240 kilograms and and reach net stacking heights of up to maximum reaches – including the Arc- 1.8 meters – all in a very small space. tic variant designed specially for use in Cycle times are shortened significantly cold-storage rooms. They can be used thanks to its low weight. to e昀昀ortlessly stack multiple pallets to a great height. Reach Reach 2,091 mm 3,195 mm Payload Payload 40 kg 120 – 240 kg KR 40 PA KR 40 PA KR QUANTEC PA KR 240 R3200-1 PA* KR 180 R3200-1 PA* KR 120 R3200-1 PA* KR 240 R3200-2 PA KR 180 R3200-2 PA KR 140 R3200-2 PA Controller KR C5 , KR C4 Controller KR C4, KR C5 KR C4, KR C5 KR C4, KR C5 KR C4, KR C5 KR C4, KR C5 KR C4, KR C5 Number of axes 4 Number of axes 5 5 5 5 5 5 Payload 40 kg Payload 240 kg 180 kg 120 kg 240 kg 180 kg 140 kg Reach 2,091 mm Reach 3,195 mm 3,195 mm 3,195 mm 3,195 mm 3,195 mm 3,195 mm Pose repeatability ±0.05 mm Pose repeatability ±0.06 mm ±0.06 mm ±0.06 mm ±0.07 mm ±0.07 mm ±0.07 mm Weight 695 kg Weight 1,103 kg 1,093 kg 1,075 kg 1,017 kg 1,017 kg 1,017 kg Variants – Variants A A A HO HO HO Installation position Floor Installation position Floor Floor Floor Floor Floor Floor * Only available as Arctic version to −30 °C HO Food compatible lubricants The technical data in the table applies exclusively to standard versions. Product portfolio_Palletizing robots 054_055

_Palletizing robots / Heavy payloads _Palletizing robots / Heavy payloads click for more KR 300 PA, KR 470 PA and KR 700 PA. KR 1000 titan PA. Handling of High flexibility with heavy-duty heavy loads over long distances. palletizers up to 700 kilograms. 阀阀 palletizing robots for heavy loads With the palletizing robots of the can get to grips with far more. As well as KR 1000 titan series, you can lift the their high payload capacity, combined heaviest loads with ease. The KR titan PA with a reach of up to 3,150 millimeters, is the world’s first robot for payloads of they stand out with their extremely high up to 1,300 kilograms – with unrestrict- working speeds. They handle heavy pay- ed dynamic performance and short cycle loads at high speed – with extremely long times, it is the strongest palletizing ro- maintenance intervals. The hollow-wrist bot on the market. With their long reach design with its extra-large opening, and minimal disruptive contours, the measuring an unbeatable 60 millimeters, strong robots of the titan series open up enables space-saving cell concepts. additional workspace. Reach Reach 3,150 – 3,320 mm 3,202 – 3,601 mm Payload Payload 300 – 700 kg 950 – 1,300 kg KR 300 PA, KR 470 PA and KR 700 PA KR 300-2 PA KR 470-2 PA KR 700 PA KR 1000 titan PA KR 1000 L950 titan PA KR 1000 1300 titan PA Controller KR C5 , KR C4 KR C5 , KR C4 KR C5 , KR C4 Controller KR C5 , KR C4 KR C5 , KR C4 Number of axes 5 5 4 Number of axes 4 4 Payload 300 kg 470 kg 700 kg Payload 950 kg 1,300 kg Reach 3,150 mm 3,150 mm 3,320 mm Reach 3,601 mm 3,202 mm Pose repeatability ±0.08 mm ±0.08 mm ±0.08 mm Pose repeatability ±0.10 mm ±0.10 mm Weight 2,150 kg 2,150 kg 2,850 kg Weight 4,740 kg 4,690 kg Variants – – – Variants F F Installation position Floor Floor Floor Installation position Floor Floor F Foundry variant The technical data in the table applies exclusively to standard versions. Product portfolio_Palletizing robots 056_057

�Press-to-press robots Always there when something takes shape. For the quick linking of presses. A long reach and a wide range of payloads – these are the strengths of the 阀阀 press-to-press robots. Whether they are bridging short press gaps or transferring large or medium-sized panels, thanks to their modular design and our long experi- ence of press linking, we can optimally tailor your robot to individual applications. The robust design with low-wear components increases the service life and extends the maintenance intervals, thereby reducing your costs. KR QUANTEC P 058_059

�Press-to-press robots click for more KR QUANTEC P. First choice for linking press lines. Robust with powerful gear units. The extremely robust design with reinforced axes and highly resistant gear units ensures reliable performance and availability even under constant high stress. Fast with high throughput rates. Thanks to a specially adapt- ed drive train, and machine data, the press-to-press robot The KR QUANTEC P is the 阀阀 industrial robot specially shortens processing times, allowing it to achieve extremely designed for press linking and is the first choice for loading, high throughput. unloading and linking press lines. Far-reaching, both downwards and upwards. The The KR QUANTEC P has been optimized for press shop integra- shelf-mounted robots have a reduced interference contour tion. It can be used to implement a wide range of applications, thanks to the hollow shaft in axis 1 for routing all cables. for press linking across narrow or wide press gaps, transferring The robot knee, which is positioned lower down and further large and medium-sized blanks as well as loading and unloading forward, enables greater downward reach. press lines. Its faster axes enable high-speed press-to-press automaton, which is ideal for the automotive industry. Space-saving at a low height. The shelf-mounted robots from the KR QUANTEC P series make optimum use of the work- The KR QUANTEC press-to-press robots are available in floor space from above. Thanks to their low height, they require and ceiling-mounted variants. very little space above the robot base, thus opening up new possibilities for space-saving cell concepts. Reach 3,505 mm Payload 120 kg KR QUANTEC KR 120 R3500-2 P Controller KR C5 Number of axes 6 Payload 120 kg Reach 3,505 mm Pose repeatability ±0.05 mm Weight 1,281 kg Installation position Floor, ceiling Product portfolio_Press-to-press robots 060_061

_Special variants Anything but standard. 阀阀 robots for special operating conditions. Special operating conditions place exceptional demands on robotics. We at 阀阀 are familiar with these challenges and o昀昀er a wide range of solutions that allow e昀昀icient robot automation even in extreme conditions. The spectrum of special variants ranges from use in particularly cold or hot environ- ments, through solutions for the food or hygiene sector, to robots that are suitable for cleanrooms, potentially explosive or even humid environments. All special variants have highly specialized features in addition to our 阀阀 quality promise of precision, flexibility or process reliability. HO Food compatible lubricants WP Splash-proof EX For potentially explosive atmospheres CR Suitable for cleanrooms HM Hygienic Design A Arctic version down to -30 °C 062_063

HO robots. Safe handling of food: Uncompromisingly hygienic, safe and e昀昀icient. Robotic automation has become indispensable in the food industry. Robots play an important role when it comes to palletizing, repackaging or food handling – such as sorting, transferring or packaging. The 阀阀 HO portfolio is the largest of its kind, thus expanding the range of applications in the food sector, where automation plays an ever-increasing role and where the need for flexible solutions is great. With our HO robots we only use NSF H1 lubricants, which are food compatible. Regarding cleanability, 阀阀 HO robots are also the perfect solution, and of course, they can be equipped with all standard software and hardware options. CR robots. No fear of emissions: Safe automation solutions for cleanrooms. Especially in microelectronics, the pharmaceutical industry, microsystem production, the optics industry as well as medical technology, primary objective is to prevent the contamination of products and processes. 阀阀 has devel- oped three types of robot that can be used in cleanrooms – KR AGILUS CR, KR CYBERTECH CR and LBR iiwa CR. All our cleanroom robots comply with cleanroom class 2 of DIN EN ISO 14644-1, the second highest of eight cleanroom classes. Due to a special powder coating, the cleanroom robots have extremely smooth surfaces. Air-bonded particles can thus be avoided, and special seals stop dust and seal abrasion to escaping from the robots. CR robots meet the strict cleanroom criteria of the Fraunhofer Institute.

HM robots. Hygiene begins with design. The robots of the Hygienic Machine class (KR AGILUS HM and KR DELTA HM) are designed in such a way that dirt cannot settle. In particular, the electrical interface, which is di昀昀icult to clean, is not located in the primary contact area, but underneath the robot. In addition, all surfaces are corrosion-resistant. Cleaning is carried out with commercial detergents and can also be performed at high pressure. This means that HM robots can be safely used in direct contact with food and pharmaceutical substances. A robots. Robots that work reliably in extremely cold temperatures are in demand in the food sector. With the KR QUANTEC PA Arctic, 阀阀 has WP robots. Due to its waterproof design, the KR AGILUS WP designed a robot that will handle tasks is suitable for permanent use in working environments with with large ranges and short cycle times splashing water. One example is the inside of machine tools. even at -30° Celsius (-22° Fahrenheit) The WP robot meets the requirements of protection class IP 67 without a protective cover. Despite and is, therefore, even protected against temporary immersion depp freeze conditions, the mechanical in water. This is made possible by additional seals, constant systems do not need to be heated. The surface treatment and the use of plastic covers instead of large operational range is not limited by stainless steel covers. additional insulation. EX robots. Wherever an explosive atmosphere can occur – EP Robots. Desired – delivered: All for example in paint shops or in the chemical industry – the KR AGILUS units in the system now KR AGILUS EX is a reliable contribution to secondary explosion meet the ESD⁺ standard. Achieving such protection. To achieve this, the robot is not only sealed (it a standard in production with human meets protection rating IP 67), but can also be pressurized. employees is nearly impossible: human This overpressure ensures that gas and dust cannot intrude hair and clothing tend to accumulate and, therefore, ignite. For monitoring the pressure, the robot static electricity, requiring special work can be upgraded with an optional detection unit. clothing for everyone who comes into EP-Series contact with the sensitive electronic for very sensitive parts. Additionally, the use of robots electrostatic helps address the general shortage of protection areas skilled workers. This is because it is di昀昀icult to find personnel for monot- onous, repetitive, and simultaneously demanding tasks. Product portfolio_Special variants 066_067

_Foundry Our Foundry robots are all-rounders in the world of the foundry and forging industry. Robots need to meet a number of requirements for the new, innovative casting processes: a surface that is resistant to heat, corrosion, alkalis and acid is essential, as are special seals on the motor and gear unit flanges. The Foundry wrists of the 阀阀 robots hold gripper tooling made of heat-resistant special steel and are provided with a special paint finish. This makes even higher heat resistance possible in this especially critical area. The robot wrist and in-line wrist are provided with redundant safety through sealing air and high-quality Viton seals with thermal and chemical resistance. Wide product range. 阀阀 foundry robots for payloads of 20 to 1,300 kilograms can do almost anything. KR CYBERTECH F KR IONTEC F KR QUANTEC F KR FORTEC F KR FORTEC ultra F KR 1000 titan F 068_069

�Foundry �Foundry KR CYBERTECH KR IONTEC The Foundry robot from our proven The KR IONTEC combines compact de- KR CYBERTECH family. sign with the largest working envelope in its class for optimum use of space with a small footprint. Equipped with a waterproof and dustproof in-line wrist and protected motors, the robot is suit- able for almost every area of application. A Foundry option also enables use in extremely hot environments with an expanded temperature range of 0 to 55 °Celsius. Reach Reach 2,010 mm 2,101 – 2,501 mm Payload Payload 20 kg 50 – 70 kg KR CYBERTECH KR 20 R1810-1 F KR 20 R2010-1 KS-F KR IONTEC KR 70 R2100 F KR 50 R2500 F Controller KR C5, KR C4 KR C5, KR C4 Controller KR C5, KR C4 KR C5, KR C4 Number of axes 6 6 Number of axes 6 6 Rated payload 20 kg 20 kg Rated payload 70 kg 50 kg Reach 1,813 mm 2,010 mm Reach 2,101 mm 2,501 mm Pose repeatability ±0.04 mm ±0.04 mm Pose repeatability ±0.05 mm ±0.05 mm Weight 250 kg 242 kg Weight 536 kg 559 kg Variants F F Variants F F Installation position Floor, ceiling, wall, angle Floor (shelf) Installation position Floor, ceiling, wall, angle Floor, ceiling, wall, angle Product portfolio_Foundry 070_071

�Foundry �Foundry KR QUANTEC KR FORTEC 阀阀 has completely revised the standard version of its bestselling robot, ensuring that it remains state- of-the-art. 阀阀 presents the second generation of the special version for the foundry, forging and machining industries – more digitalized and even better than before. Reach 2,701 – 3,505 mm Payload 120 – 300 kg KR QUANTEC KR 300 R2700-2 F KR 250 R2700-2 F KR 240 R2900-2 F KR 210 R3100-2 F KR 180 R2900-2 F Controller KR C5 KR C5 KR C5 KR C5 KR C5 Number of axes 6 6 6 6 6 Rated payload 300 kg 250 kg 240 kg 210 kg 180 kg Reach 2,701 mm 2,701 mm 2,900 mm 3,100 mm 2,900 mm Pose repeatability ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm Weight 1,101 kg 1,101 kg 1,120 kg 1,134 kg 1,105 kg Variants F F F F F Installation position Floor Floor Floor Floor Floor KR FORTEC is energy-e昀昀icient and KR QUANTEC KR 210 R2700-2 F KR 150 R3100-2 F KR 150 R2700-2 F KR 120 R3100-2 F dynamic for handling applications in the Controller KR C5 KR C5 KR C5 KR C5 heavy-duty range up to 500 kg. Since it is Number of axes 6 6 6 6 based on our proven industrial robotics Rated payload 210 kg 150 kg 150 kg 120 kg concepts, it requires little maintenance Reach 2,701 mm 3,100 mm 2,701 mm 3,100 mm during operation. Pose repeatability ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm Weight 1,077 kg 1,105 kg 1,072 kg 1,105 kg Variants F F F F Installation position Floor Floor Floor Floor KR QUANTEC KR 120 R2700-2 F KR 270 R3100-2 K-F KR 210 R3300-2 K-F KR 180 R3500-2 K-F Controller KR C5 KR C5 KR C5 KR C5 Reach Number of axes 6 6 6 6 2,800 –3,400 mm Rated payload 120 kg 270 kg 210 kg 180 kg Reach 2,701 mm 3,105 mm 3,305 mm 3,505 mm Payload Pose repeatability ±0.05 mm ±0.05 mm ±0.05 mm ±0.05 mm 240 – 500 kg Weight 1,069 kg 1,260 kg 1,266 kg 1,256 kg Variants F F F F Installation position Floor Floor (shelf) Floor (shelf) Floor (shelf) KR QUANTEC nano KR 180 R2100 nano F exclusive KR 120 R2100 nano F exclusive KR FORTEC KR 340 R3400-2 KR 420 R3100-2 KR 500 R2800-2 Controller KR C5, KR C4 KR C5, KR C4 Controller KR C5 KR C5 KR C5 Number of axes 6 6 Number of axes 6 6 6 Rated payload 180 kg 120 kg Rated payload 340 kg 420 kg 500 kg Reach 2,100 mm 2,100 mm Reach 3,400 mm 3,100 mm 2,800 mm Pose repeatability ±0.05 mm ±0.06 mm Pose repeatability ±0.08 mm ±0.08 mm ±0.08 mm Weight approx. 998 kg 963 kg Weight 1,728 kg 1,704 kg 1,671 kg Variants F F Variants HI, F HI, F HI, F Installation position Floor Floor Installation position Floor Floor Floor F Foundry variant F Foundry variant Product portfolio_Foundry 072_073

�Foundry �Foundry KR FORTEC ultra KR 1000 titan The KR FORTEC Ultra series is specifical- The KR 1000 titan F series – with a pay- ly designed for high inertia during the load of up to 1,300 kg and a long reach handling of heavy and large workpieces. – enables the precise handling of XL These heavy-duty robots, with pay- workpieces such as large engine blocks. loads of up to 800 kg, o昀昀er maximum performance and impressive reach in a compact space. They are fast and highly precise. Reach 2,800 – 3,700 mm Reach 3,202 – 3,601 mm Payload 480 – 800 kg Payload 750 – 1,300 kg KR FORTEC-2 ultra KR 480 R3400-2 KR 480 R3700-2 KR 560 R3100-2 KR 640 R2800-2 KR 800 R2800-2 KR 1000 titan KR 1000 titan F KR 1000 L750 titan F KR 1000 L950 titan PA-F KR 1000 1300 titan PA-F Controller KR C5 KR C5 KR C5 KR C5 KR C5 Controller KR C5, KR C4 KR C5, KR C4 KR C4 KR C4 Number of axes 6 6 6 6 6 Number of axes 6 6 4 4 Rated payload 480 kg 480 kg 560 kg 640 kg 800 kg Payload 1,000 kg 750 kg 950 kg 1,300 kg Reach 3,400 mm 3,700 mm 3,100 mm 2,800 mm 2,800 mm Reach 3,202 mm 3,601 mm 3,601 mm 3,202 mm Pose repeatability ±0.08 mm ±0.08 mm ±0.08 mm ±0.08 mm ±0.08 mm Pose repeatability ±0.10 mm ±0.10 mm ±0.10 mm ±0.10 mm Weight 2,140 kg 2,460 kg 2,170 kg 2,170 kg 2,400 kg Weight 4,690 kg 4,740 kg 4,740 kg 4,690 kg Variants F F F, HI F, HI F Variants F F F F Installation position Floor Floor Floor Floor Floor Installation position Floor Floor Floor Floor HI Hight Inertia (optimized for highest mass inertias) F Foundry variant Product portfolio_Foundry 074_075

�Robots in the medical industry 阀阀 Medical Robotics. A head start in medical experience. With a large portfolio of robots certified or adapted specifically for the medical indus- try 阀阀 can respond individually to customer requirements and support them in the development of medical products. An international 阀阀 team of experts from the areas of development, customer service, business development and quality manage- ment is available to customers and partners throughout the entire product life cycle. As such, 阀阀 is your partner in medical robotics. LBR Med KR QUANTEC HC 076_077

_Robots in the medical industry click for more LBR Med. For integration into a medical product. Precise Safe Sensitive The LBR Med requires no additional The LBR Med sets standards with The LBR Med has redundant, integrated devices for calibration or highly precise its safety structures. Its safety-rated torque sensors. It can detect forces work. Thanks to its integrated mastering hardware and software processes the applied externally and react according The LBR Med bundles all the robotic capabilities that are sensors, it calibrates itself fully auton- relevant data. Functions covered by the to the freely programmable system specifically required in medical technology. omously and achieves an outstanding equipment include encoder signals, responses specified by you. Benefit repeatability from ±0.1 mm to ±0.15 mm. force/torque sensors, safety circuit, from its haptic capabilities for manual With the LBR Med, 阀阀 supplies a robotic component for single fault safety, safety-rated interfac- guidance, teleoperation with haptic integration into a medical device. es and configurable safety events – in support or gravity compensation. Use short: everything that predestines it for the LBR Med to apply predefined forces The certification was achieved according to the international- medical technology. during a motion, or as a compliant robot ly established “IECEE CB Scheme” – a procedure that certifies that responds adaptively to process forc- conformity to certain safety and quality standards. In order es. Furthermore, the integrated sensors to receive the CB test certificate, the LBR Med lightweight are also used for safe collision detection, robot must meet medical requirements and comply with the thereby enabling human-robot collabo- international standards IEC 60601-1 und IEC 62304. These ration (HRC). include extensive testing of the hardware and software of the two 7- and 14-kilogram payload variants of the lightweight robot. Compliance with the safety requirements for medical The new generation of software 阀阀 Sunrise.OS Med 2 for the LBR Med. electric devices stipulated in the international standards was The Java-based software generation for the LBR Med – 阀阀 Sunrise.OS Med 2 – assessed. The processes in the life cycle of medical software meets the requirements of IEC 62304. The system software o昀昀ers all functions needed development were also verified and approved. In both cases, for programming and configuring medical robot applications. Object-oriented pro- the inspection was carried out by an accredited certified body. gramming enables fast commissioning and access to high-end robotics. The software additionally o昀昀ers a user-friendly program editor with many powerful option packages such as: 阀阀 Sunrise.PreciseHandGuiding Med / 阀阀 Sunrise.IncreasedSti昀昀ness Med / 阀阀 Sunrise.BrakeHandling Med / 阀阀 Sunrise.FRI Med / 阀阀 Sunrise.Servoing Med F E A B D C H G LBR Med LBR Med 7 R800 LBR Med 14 R820 Workspace LBR Med 7 R800 LBR Med 14 R820 Nominal load capacity 7 kg 14 kg Dimension A 1,266 mm 1,306 mm Number of axes 7 7 Dimension B 1,140 mm 1,180 mm Maximum reach 800 mm 820 mm Dimension C 340 mm 360 mm Wrist variant In-line wrist In-line wrist Dimension D 400 mm 420 mm Mounting flange A7 DIN ISO 9409-1-A50 DIN ISO 9409-1-A50 Dimension E 400 mm 400 mm Positioning accuracy (ISO 9283) ±0.1 mm ±0.15 mm Dimension F 126 mm 126 mm Axis-specific torque accuracy ±2% ±2% Dimension G 800 mm 820 mm Weight 25.5 kg 32.3 kg Dimension H 260 mm 255 mm Media flange inside electrical Med. Connections for power 3 3 Protection rating (IP54*) IP 54 IP 54 Volume 1.7 m 1.8 m supply, I/Os or EtherNet are available for customer-specific Installation position Floor, wall, ceiling Floor, wall, ceiling tools on the flange via the media flange inside electric Med. * You can find more detailed information on the respective standards in our 阀阀 Xpert knowledge portal. Product portfolio_Robots in the medical industry 078_079

_Robots in the medical industry KR QUANTEC HC. The safest one in the family. A strong partner in many fields. The KR QUANTEC HC is based on the KR 300 R2700-2. A trade- mark feature is the high and versatile payload of up to 300 kg, which means the robot can be used in almost any area. In ad- dition, the KR QUANTEC HC has a reach of up to 2,700 mm and additional brakes in the axes, which ensure even greater safety. The KR QUANTEC HC comes with a counterbalancing system and a pressure sensor, which allows the pressure to be checked when in use, and the robot to be stopped if the pressure drops. Thanks to the person rescue system, the brakes can be applied manually in case of unforeseen situations, for example, in order to be able to move the KR QUANTEC HC manually in the event of a power failure. Additional brakes. Compared with the standard version of the KR QUANTEC series, additional brakes are integrated in axes 2 to 5. They ensure that the robot is stopped even if the first brake fails. 1220 240 -140° 115 3020 1150 -120° -5° 3501 645 +168° 330 2004 1776 2701 KR QUANTEC HC KR 300 R2700-2 HC Rated payload 300 kg Number of axes 6 Wrist variant In-line Reach 2,701 mm Pose repeatability ±0.05 mm Weight 1,150 kg Protection rating IP 65 Installation position Floor Product portfolio_Robots in the medical industry 080_081

�Linear units Extend your reach. To keep your production on track. Up to four robots can be operated on a single linear unit. 阀阀 linear units are available in various di昀昀erent sizes and payload categories, according to the robot series you are using. KL 100 KL 250-3 KL 4000 KL 5000 082_083

_Linear units click for more Maximum productivity all along the line. Maximize your productivity all the way Positionally accurate. Up to four robots Powerful. Additional version with high down the line. 阀阀 linear units allow can be operated on one linear axis. torque (e.g. for milling applications) and you to increase workspaces significantly. Multiple robot positions on the linear a high-speed variant for tasks requiring axis allow optimal adaptation to existing extreme speed and short cycle times. Another major advantage: the linear requirements and workspaces. units are implemented as an external Productive. Moving workpieces/tools axis – which means that no additional Flexible. Long travel extends the work with additional carriages, driven or controller is required. The 阀阀 product envelope by several times the reach of non-driven (tender carriages) help to range covers every payload category and the robot. The linear units are ideal for shorten cycle times. every requirement. The spectrum ranges linking production lines. from ceiling-mounted units to the high- speed variant and even linear units with Versatile. Floor, ceiling and wall-mounted a protective cover. You thus hold all the variants are available, as well as a cover options for decisively expanding your to provide protection from dirt during success margin. operations in harsh environments. KL 100 KL 250-3 KL 4000 KL 5000 The KL 100 is the linear unit for the The KL 250-3 linear unit is suitable for Suitable for the KR QUANTEC, KR FORTEC, The KL 5000 linear axis is our additional axis for robots with high payloads. The Payload KR AGILUS robot series. It can be in- the KR CYBERTECH robot series with KR 300 PA and KR 470 PA series. The 阀阀 Lubricate Kit simplifies maintenance. Lubrication of the toothed rack and 5,000 kg stalled on the floor, ceiling and wall and a payload of up to 300 kilograms. KL 4000 is our linear unit for loads of up running rail is completely automatic. supports up to 100 kilograms. to 4,000 kilograms. Linear unit KL 100 KL 250-3 KL 4000 Linear unit KL 5000 Rated payload 100 kg 300 kg 4,000 kg Rated payload 5,000 kg Number of carriages max. 4 max. 4 max. 4 Number of carriages max. 4 Rated travel max. 30 m max. 30.1 m max. 30.4 m Rated travel max. 30.3 m Velocity with rated payload 2.48 m/s 1.47 m/s 1.89 m/s Velocity with rated payload 1.89 m/s Pose repeatability ±0.02 mm ±0.02 mm ±0.02 mm Pose repeatability ±0.02 mm Variants – CV S Variants – Installation position Floor, ceiling, wall Floor, ceiling Floor, ceiling Installation position Floor CV Covered S Speed The technical data in the tables apply exclusively to standard versions. Product portfolio_Linear units 084_085

�Positioners Success is down to position. Fast and precise positioners for greater quality and productivity. 阀阀 o昀昀ers a broad portfolio of workpiece positioners for payloads from 250 to 12,000 kilograms. Depending on the production task and workpiece, you will find the right solution for every application. For example, for ARC welding, spot welding or metalworking. The objective of every automation solution is to boost productivity and quality. With 阀阀 positioners, you can achieve this from all angles – they allow you to align workpieces quickly and precisely. Ideal for automating production operations. For this purpose, service-proven standard robotics components are used, which can be combined to form customized solutions. The result is highly dynamic automatic positioners with one to five axes. Depending on the specific task, kinematic systems of all sizes can be implemented for payloads ranging from 250 to 12,000 kilograms. With 阀阀 you are in a strong position to implement your automation ideas. KP1-MB HW KP1-V2T M KP3-V2MD KP1-MD KP1-MD HW KP1-V DKP HW KP5-V2S2V KP1-MDC KP1-H KP2-HW KP5-V2H2V HW KP1-MDC HW KP1-HC KP3-V2H KP1-MC KP1-V2T KP3-H2H 086_087

�Positioners �Positioners / single-axis Whether standardized or customized – the optimum solution for every positioning task. KP1-MD KP1-MD500-2 KP1-MD750-2 KP1-MD1000-2 KP1-MD1500-2 Rated payload 500 kg 750 kg 1,000 kg 1,500 kg Installation Floor, ceiling, Floor, ceiling, Floor, ceiling, Floor, ceiling, position wall, angle wall, angle wall, angle wall, angle Loading height 417 mm 417 mm 417 mm 417 mm Hollow shaft Ø – – – – KP1-MD HW KP1-MD250 HW KP1-MD500 HW KP1-MD750 HW KP1-MD2500 HW Rated payload 250 kg 500 kg 750 kg 2.500 kg Installation Floor, ceiling, Floor, ceiling, Floor, ceiling, Floor, ceiling, position wall, angle wall, angle wall, angle wall, angle Loading height 417 mm 417 mm 417 mm 505 mm Hollow shaft Ø 60 mm 60 mm 60 mm 140 mm KP1-MDC KP1-MDC500-2 KP1-MDC750-2 KP1-MDC1000-2 KP1-MDC1500-2 Rated payload 500 kg 750 kg 1,000 kg 1,500 kg High productivity. Higher throughput, fewer rejects or the Integration – simple, safe, fast. Electrically insulated face Installation Floor, ceiling, wall, Floor, ceiling, wall, Floor, ceiling, wall, Floor, ceiling, wall, quick change of tool carriers: dynamic drives, perfect coordi- plates, easy mastering with the 阀阀 EMD and simple pro- position angle angle angle angle nation between robot and positioner, and machine data that gramming: Proven, familiar solutions and standardized inter- Loading height 417 mm 417 mm 417 mm 417 mm can be individually optimized for cycle time optimization all faces stand for e昀昀icient integration and fast implementation Hollow shaft Ø – – – – enable successful production. of individual customer solutions. Counterbearing 68 mm 68 mm 68 mm 68 mm hollow shaft Ø E昀昀iciency and profitability. Robot positioner systems make Customized solutions from a single source. From robots and use of proven 阀阀 robot components with a high proportion positioners to linear units and other components: the modular of identical parts. Preconfigured elements ensure reduced system ensures simple implementation of customer-specific integration time, while 阀阀.Sim ensures complete and easy solutions and thus precise coordination between positioners KP1-MDC HW simulation capability. and workstations. Uncompromising quality. Robots and positioners from 阀阀 KP1-MDC250 HW KP1-MDC500 HW KP1-MDC750 HW operate with high precision. The result of flexible, repeatable Rated payload 250 kg 500 kg 750 kg performance is consistently flawless workpieces. Installation position Floor, ceiling, Floor, ceiling, Floor, ceiling, wall, angle wall, angle wall, angle Loading height 417 mm 417 mm 417 mm Hollow shaft Ø 60 mm 60 mm 60 mm Counterbearing hollow shaft Ø 68 mm 68 mm 68 mm KP1-MDC1000 HW KP1-MDC2500-2 HW KP1-MDC4000-2 HW Rated payload 1,000 kg 2,500 kg 4,000 kg Installation position Floor, ceiling, Floor, ceiling, Floor wall, angle wall, angle Loading height 417 mm 505 mm 505 mm Hollow shaft Ø 60 mm 140 mm 140 mm Counterbearing hollow shaft Ø 68 mm 70 mm 70 mm Product portfolio_Postitioners 088_089

�Positioners / single-axis KP1-MC KP1-HC KP1-MC1500-2 KP1-MC4000-2 KP1-HC500-2 KP1-HC750-2 KP1-HC1000-2 Rated payload 1,500 kg 4,000 kg Rated payload 500 kg 750 kg 1,000 kg Installation position Floor, ceiling, Floor, ceiling, Max. tool radius 800 mm 800 mm 800 mm wall, angle wall, angle (in steps of 200 mm) to 1,200 mm to 1,200 mm to 1,200 mm Loading height 417 mm 505 mm Installation position Floor Floor Floor Counterbearing hollow shaft Ø 68 mm 70 mm Loading height 840 mm 840 mm 840 mm (in steps of 200 mm) to 1,240 mm to 1,240 mm to 1,240 mm Hollow shaft Ø – – – Counterbearing hollow shaft Ø 68 mm 68 mm 68 mm KP1-HC1500-2 KP1-HC2500-2 HW KP1-HC4000-2 HW Rated payload 1,500 kg 2,500 kg 4,000 kg KP1-MB HW Max. tool radius 800 mm 1,000 mm 1,000 mm (in steps of 200 mm) to 1,200 mm to 1,500 mm to 1,500 mm Installation position Floor Floor Floor Loading height 840 mm 1,035 mm 1,035 mm (in steps of 200 mm) to 1,240 mm to 1,535 mm to 1,535 mm KP1-MB2000-2 HW KP1-MB3000-2 HW KP1-MB4000-2 HW KP1-MB6000 Hollow shaft Ø – 140 mm 140 mm Rated payload 2,000 kg 3,000 kg 4,000 kg 6,000 kg Counterbearing hollow shaft Ø 68 mm 70 mm 70 mm Installation position Floor Floor Floor Floor Loading height 449 mm 449 mm 449 mm 593 mm Hollow shaft Ø 136 mm 136 mm 136 mm – Turning time (180° / 360°) 3.4 s / 6.0 s 2.15 s / 3.7 s 3.9 s / 6.9 s 4.2 s / 8.6 s KP1-V KP1-V2T KP1-V2T500 KP1-V2T1000 KP1-V500 KP1-V1000 Rated payload per side 500 kg 1,000 kg Rated payload 500 kg 1,000 kg Installation position Floor Floor Installation position Floor Floor Loading height 727 mm 575 mm Loading height 705 mm 705 mm Station change Electrical Electrical Hollow shaft Ø 60 mm 60 mm Possible work plates 1,200 × 800 mm 1,600 × 900 mm KP1-H KP1-V2T M KP1-H500-2 KP1-H750-2 KP1-H1000-2 KP1-H1500-2 KP1-H2500-2 HW Rated payload 500 kg 750 kg 1,000 kg 1,500 kg 2,500 kg KP1-V2T250 M Max. tool radius 800 mm 800 mm 800 mm 800 mm 1,000 mm Rated payload per side 250 kg (in steps of 200 mm) to 1,200 mm to 1,200 mm to 1,200 mm to 1,200 mm to 1,500 mm Installation position Floor Floor Floor Floor Floor Installation position Floor Loading height 840 mm 840 mm 840 mm 840 mm 1,035 mm Loading height 727 mm (in steps of 200 mm) to 1,240 mm to 1,240 mm to 1,240 mm to 1,240 mm to 1,535 mm Station change Manual Hollow shaft Ø – – – – 140 mm Possible work plates 1,200 × 800 mm Product portfolio_Postitioners 090_091

�Positioners / two-axis �Positioners / five-axis DKP HW KP5-V2S2V DKP500-2 HW DKP750-2 HW KP5-V2S2V500 KP5-V2S2V600 KP5-V2S2V1000 Rated payload 500 kg 750 kg Rated payload per side 500 kg 600 kg 1,000 kg Installation position Boden Boden Max. tool radius 600 mm 750 mm 600 mm Loading height 850 mm 850 mm (in steps of 200 mm) to 1,000 mm to 1,000 mm Tilting range ±90° ±90° Installation position Floor Floor Floor Hollow shaft Ø 60 mm 60 mm Swivel range ±185° ±185° ±185° Loading height 700 mm 635 mm 700 mm KP2-HV KP5-V2H2V HW KP2-HV500 KP5-V2H2V500 HW KP5-V2H2V750 HW Rated payload 500 kg Rated payload per side 500 kg 750 kg Installation position Floor, ceiling, wall, angle Max. tool radius 400 mm 400 mm Loading height 500 mm Installation position Floor Floor Tilting range ±135° Tilting range 0° / 90° 0° / 90° Loading height 863 mm 863 mm Hollow shaft Ø 60 mm 60 mm �Positioners / three-axis KP3-V2H KP3-V2H500-2 KP3-V2H750-2 KP3-V2H1000-2 KP3-V2H1500-2 Rated payload per side 500 kg 750 kg 1,000 kg 1,500 kg Distance between face plates 1,600 mm 1,600 mm 1,600 mm 1,600 mm (in steps of 200 mm) to 3,000 mm to 3,000 mm to 3,000 mm to 3,000 mm Max. tool radius 600 mm 600 mm 600 mm 600 mmm (in steps of 200 mm) to 1,000 mm to 1,000 mm to 1,000 mm to 1,000 mm Installation position Floor Floor Floor Floor Loading height 835 mm / 950 mm 835 mm / 950 mm 835 mm / 950 mm 835 mm / 950 mm Counterbearing hollow shaft Ø 68 mm 68 mm 68 mm 68 mm KP3-H2H KP3-H2H500 KP3-H2H750 KP3-H2H1000 Rated payload per side 500 kg 750 kg 1,000 kg Distance between face plates 1,600 mm 2,000 mm 2,000 mm (in steps of 400 mm) to 4,400 mm to 4,400 mm to 4,400 mm Max. tool radius 600 mm 600 mm 600 mm (in steps of 100 mm) to 800 mm to 800 mm Installation position Floor Floor Floor Loading height 1,019 mm 1,019 mm 1,019 mm Counterbearing hollow shaft Ø 68 mm 68 mm 68 mm KP3-V2MD KP3-V2MD2000 Rated payload per side 2,000 kg Installation position Floor Loading height 880 mm Hollow shaft Ø 139 mm Product portfolio_Postitioners 092_093

�Mobile platforms and mobile robotics Mobile solutions for agile production. If you want to get things moving, you have to stay in motion. Mobility is an important driver of Industry 4.0. 阀阀 develops mobility concepts for the next stage in the evolution of more flexible industrial production. In the cyber-physical world of Industry 4.0, established structures are becoming a thing of the past. Static production facilities and assembly lines are obsolete. 阀阀 develops intelligent, mobile units that work together perfectly and find their destination autonomously. KMP 600-S KMP 600W KMP 600P KMP 1500P KMP 3000P diffDrive omniMove KMR iiwa KMR iisy 094_095

�Mobile platforms and mobile robotics Get your production moving. Mobile platforms from 阀阀 open up new dimensions of All mobile platforms ensure maximum freedom of movement. The factory of the future demands mobility and flexibility. Our robots work hand in hand with humans and align to mobility in the age of Industry 4.0. Whether it is for the aero- The Mecanum wheel system enables high-precision transport Static production lines are making way for the next generation the workpiece to within a millimeter. In addition, the fully space or automotive industry, or for many other sectors, it has – even with the heaviest loads. of robots: intelligent, mobile robotic units are taking their autonomous variants work without any induction loops, floor never been easier to integrate autonomous robots and mobile place. Mobile robots navigate autonomously, act in swarms markings or magnets. Our range of mobile robots is heralding platforms quickly and reliably into cells and systems. Autonomously navigating systems are used for fully automatic and o昀昀er total flexibility for industrial manufacturing. This is the next era of cyber-physical production. operation. Our portfolio of omnidirectional mobile robot especially important for internal logistics. 阀阀 o昀昀ers a vast platforms provides the foundation for the flexible production mobility portfolio, from manually – movable to autonomously facilities of the future. navigating solutions. Product portfolio_Mobile platforms and mobile robotics 096_097

�Mobile platforms and mobile robotics 阀阀.AMR Fleet 阀阀.AMR Fleet: The No-Code-Platform with 阀阀.AMR Fleet is an expert management system for 阀阀 mobile robots. Based on a variety of complex AI scheduling algorithms, flexible process choreography and full coverage of peripherals, it delivers collective intelligence, task execution and e昀昀icient AI functionality is easy and intuitive to use. collaboration of a number of di昀昀erent mobile robot types. 阀阀.AMR Fleet manages entire factory processes, supports countless The navigation system makes it possible to industrial scenarios, and creates a truly unmanned and digital ‘smart factory’. configure settings by cursor in the browser Advantages High precision navigation instead of programming them. This allows new or modified routes to be planned quick- Easy to use. no-code platform Safe and reliable. monitors Multimodal fusion navi- High Accuracy Positioning. software with easy-to-use the entire operation in real gation.Supports Laser Slam, High navigation and position- ly and e昀昀iciently. Additional comfort and interface configuration to time, detects abnormal QR code and other position- ing accuracy, navigation and AI functions as automatic rack recognition meet the needs of countless information prompting, ing systems. Features lane positioning accuracy down industrial scenarios. quickly locates the cause of line detection and recog- to the millimeter. Features increase the e昀昀iciency during integration. the problem, and provides nition function, including a ground texture odometer E昀昀icient delivery. the sys- solutions. lane keeping and deviation with improved accuracy and tem can be deployed with warning functions. robustness. The software also enables comprehensive fleet one button and configured E昀昀icient collaboration. RCS management of the entire AMR system. It fully e昀昀iciently for more than can dispatch multiple robots Excellent performance. 90% of industrial scenarios, of di昀昀erent brands and types Stable operation in dynami- regulates all fleet tra昀昀ic and is able to auto- achieving rapid delivery at the same time to maxi- cally changing environments, matically reschedule in the event of obstacles. within 48 hours. mize e昀昀icient collaboration. autonomous planning of op- erating paths and avoidance of operating obstacles. One Platform, three Systems Workflow Control System Robot Control System Equipment Control System – Total freedom in workflow – Tra昀昀ic control based on – Graphically configures scheduling lock-free dependency calculation device control rules – Supports customized – Global and resource optimal – Gives a real-time view system interfacing path planning of device operation status – Monitors full-process – Cross-brand and multi-model – Execution process job execution in real time mixed-field scheduling log management The WCS is 阀阀’s intelligent logistics RCS is 阀阀’s robot control system ECS is 阀阀’s external equipment workflow control system. Acting as which uses a variety of AI intelligent control system, which can manage other an intermediate element between the scheduling algorithms. RCS delivers hardware devices besides AMR, such as customer’s upstream system and the e昀昀icient collaboration, task completion, electric doors, hoists, elevators, convey- internal scheduling system, it takes tra昀昀ic control and obstacle avoidance or lines, robotic arms and other equip- tasks from the upstream, helps with for multi-brand and multitype AMRs in ment. ECS gives access to device signals the full-process completion of tasks the same field – while avoiding deadlocks and completes docking transformations with flexible scheduling, and provides and ensuring unmanned, less human- to achieve smarter and more e昀昀icient feedback to the upstream. It also has ized and intelligent orderly production. collaboration and helping customers to a simple recovery function should task build a truly smart factory. abnormality occur, a key factor in any factory’s low-cost, high-e昀昀iciency oper- ation and maintenance. Product portfolio_Mobile platforms and mobile robotics 098_099

�Mobile platforms and mobile robotics click for more KMP 600-S di昀昀Drive. Mobile freedom thanks to AGVs: material transport in dynamic environments. The 阀阀 Mobile Platform KMP 600-S di昀昀Drive opens up new addition, it allows maximum freedom of movement for em- High safety standard Extremely fast Protection class IP 54 Intelligent navigation • avenues and more flexibility for production intralogistics. The ployees, as it does not require any protective fencing. The laser • Laser scanners at the front • The AGV travels up to • Optimally equipped for the Fleet manager software KMP 600-S di昀昀Drive provides support as an automated guided scanners at the front and rear provide maximum safety and and rear 2 meters per second daily work of industrial for the entire 阀阀 AGV vehicle (AGV) with a payload of up to 600 kilograms. In allow high speeds in all directions when cycle times require it. • 3D obstacle detection • Full speed in all directions production portfolio available • Integrated lift of up to • Protection against foreign • Navigation via laser • Four emergency stops 60 millimeters in under objects such as (metal) scanner and a pre-gener- • Eight safety zones at both 3 seconds dust ated environment map the front and rear of the • Protected against water • Identifies the fastest vehicle spray from any direction route – even in complex environments Automated guided vehicles from 阀阀: Fast commission- Eight security zones. There are eight safety zones in front of ing, simple maintenance. Applications can be programmed and behind the KMP 600-S di昀昀Drive, which customers can via JAVA. In order for 阀阀’s intelligent, autonomous vehi- customize to suit the application situation. The size of the cles to optimally support in-house material flows, they must protective field changes dynamically depending on the speed first be taught. The KMP 600-S di昀昀Drive is commissioned and direction of travel. quickly and easily via a wireless controller. Maintenance is just as easy as start-up: No tools are required to access AGV components, such as rollers, laser scanners and service interfaces – for inspection, firmware updates, calibration, and repairs. KMP 600S-2 di昀昀Drive What advantages do the AGVs o昀昀er for in-house logistics? The KMP 600-S di昀昀Drive can also be expanded with 3D object Dimensions (L × W × H) 1,000 × 750 × 353 AGVs bring required goods and raw materials fully automat- detection. This allows the AGV to autonomously detect obsta- Weight 246 kg ically to the right place at the right time. They take on phys- cles that are between 30 millimeters and 2.10 meters above Rated payload 600 kg ically demanding transportation tasks and are able to share the ground. At the same time, the KMP 600-S di昀昀Drive is ide- Maximum speed straight ahead 2 m/s passageways with human operators and conventional indus- ally equipped for the tough everyday environment of industrial Maximum acceleration 1.25 m/s trial trucks thanks to their comprehensive safety technology. production: thanks to its IP 54 design, it is protected against Maximum braking acceleration 1.5 m/s Through the use of camera-based 3D object detection, they splashes of water and dust, for example. Operating time at least 8 hours integrate seamlessly into existing production environments. Charging time 2 hours Interfaces 48 VDC, 24 VDC, EtherCAT, I/O, STO Integrated lifting device up to 60 mm Pose accuracy ±10 mm Product portfolio_Mobile platforms and mobile robotics 100_101

�Mobile platforms and mobile robotics click for more KMP 600P. Compact, safe, and intelligent for medium loads Highest safety, internationally certified. The KMP 600P meets Maintenance made easy: Quick access to all components. the IP54 standard and is protected against splashing water The AMR is easy to maintain thanks to the easy-maintenance and dust. A QR code reader identifies the load, prevents incor- concept. All components are easily accessible and removable. rect loading, and improves traceability. The KMP 600P fulfills Critical parts can be replaced through the maintenance hatch the requirements of international certificates. with just a few simple steps. The KMP 600P is a compact all-rounder capable of transport- E昀昀iciency meets user-friendliness. The KMP 600P can KMP 600P Dimensions (L × W × H) 980 × 686 × 270 ing up to 600 kilograms and is suitable for tight produc- recharge at conductive charging stations and on an inductive Weight 160 kg tion environments. This autonomous mobile robot (AMR) charging pad during the production process. Short charging Rated payload 600 kg seamlessly integrates into any setting and o昀昀ers an excellent times enable uninterrupted operation, extend battery life, and Maximum speed straight ahead 2 m/s price-performance ratio. give the AMR top marks for total cost of ownership (TCO). Maximum braking acceleration 1,25 m/s Operating time at least 8 h Easy integration into any production process. The KMP 600P Simple and intuitive configuration. The user-friendly 阀阀. Charging time 2 hours optimizes intralogistics systems, improves warehouse pro- AMR fleet software allows for e昀昀ortless commissioning with- Integrated lifting device up to 80 mm cesses, and increases the flexibility of assembly lines. Thanks out programming knowledge. With drag-and-drop functions Pose accuracy ±10 mm to its compact dimensions and di昀昀erential drive technology, it and an extensive function library, workflows can be quickly can turn on the spot and navigate tight curves. and optimally defined. AMR routes can also be planned or changed anytime intuitively and without programming knowl- edge. Autonomous Navigation Highest safety standards Intelligent charging Features for flexibility KMP 600W. The cost-ef- • Autonomous SLAM Navi- • Laser scanner for environ- • Lithium iron phosphate • Lifting height: 80 mm gation ment detection battery for up to 8 hours of • Lift with perforated plate fective alternative for un- • Camera under the mobile • Two 3D cameras for operation • Max. speed: 2 m/s without platform for high posi- obstacle detection • Inductive charging for 24/7 load, 1.5 m/s with load manned operation tioning accuracy (± 5 mm) • Safety bar for enhanced operation • Camera on the platform for • Easy integration, oper- platform security • No special power supply QR load detection The KMP 600W is the cost-e昀昀ective solution for work environ- ation, and maintenance • Acoustic and visual signals required • Sound module for notifica- ments without human presence. Developed by 阀阀 China, this with the no-code software • 4 emergency stop switches • Charge from 20% to 80% tions, alarms, and music AMR is not MRK-capable, but it matches the rest of our AMR 阀阀.AMR Fleet within 1 hour portfolio in every other aspect: advanced SLAM and QR code • Wi-Fi and 5G capable fusion navigation for high accuracy, adaptability, and flexibility; multi-dimensional obstacle detection and autonomous naviga- tion; compact size, and an impressive top speed of 2.3 m/s. Product portfolio_Mobile platforms and mobile robotics 102_103

�Mobile platforms and mobile robotics click for more KMP 1500P. The smart AMR platform maximizes e昀昀iciency in production halls and warehouses. Versatile use of driverless Configuring instead of programming – robotics in intralogistics the 阀阀.AMR Fleet navigation system The autonomous mobile platform, is The autonomous mobile robot (AMR) is a game-changing solution to optimize The AMR, with its di昀昀erential drive, delivers goods and raw The No-Code-Platform with AI functionality is easy and intu- designed to enhance intralogistics, intralogistics operation. The KMP 1500P lifts all types of load carriers and could be materials precisely on time, supporting various production itive to use. The navigation system 阀阀.AMR Fleet makes material supply for production lines and easily implemented into existing industrial projects to deliver exceptional solutions, and in-plant logistics tasks. A wide range of applications can it possible to configure settings by courser in the browser process linkage applications. With its whether it is optimizing warehouse processes, streamlining assembly lines, or en- be supported. instead of programming them. This allows new or modified cutting-edge slam navigation, precision hancing material handling in complex industrial environments. routes to be planned quickly and e昀昀iciently. Additional com- positioning, advanced load identifi- • Material supply to stations and lines. Enables e昀昀icient just fort and AI functions as automatic rack recognition increase cation, 3D cameras, and innovative The AMR platform can identify the load due to its technology and QR code readers, in time material supply from the warehouse or supermarket the e昀昀iciency during integration. charging technology, this AMR o昀昀ers a which improves material traceability and operational e昀昀iciency. In addition, the 3D to stations, assembly and pre-assembly lines. package of high-performance features, cameras provide an additional layer of safety, detecting obstacles in three-dimen- • Process linkage/chaining. Autonomous transport of com- The software also enables comprehensive fleet management safety, and flexibility in automated sional space, and ensuring the well-being of the AMR, the load and equipment. ponents and workpieces from station to station by the KMP of the entire AMR system. It fully regulates all fleet tra昀昀ic and transport and material handling. 1500P increases the flexibility in the production and makes is able to automatically reschedule in the event of obstacles. The KMP 1500P o昀昀ers easy programming that allows workflows to be quickly adapt- unflexible conveyers obsolete. ed and optimized, reducing the time and resources required for implementation, • Commissioning. Flexible picking processes, goods-to-person, Smart tra昀昀ic management for optimized material flow: di昀昀er- and resulting in increased operational e昀昀iciency and flexibility. autonomous piece picking or flexible sorting. ent AMRs and AMRs on one digital platform. • Warehousing and point-to-point transports. Reliable stock The driverless transport system is the perfect solution for automating material sup- management and inventory control thanks to the KMP 1500P ply. Small and medium-sized companies also benefit from lower operating costs and and its capable fleetmanager 阀阀.AMR Fleet. a high degree of flexibility when using mobile robotics. The autonomous transport system is characterized by high flexibility, safety and scalability. Autonomous Highest safety Intelligent charging Extras for International navigation standards management flexible use certification • Slam-Navigation • Laser scanners for safe • Docking station for con- • Lift with treated hole • IP 54 protection class: • Camera underneath obstacle detection ductive charging with grid pattern (for pins, protection against the mobile platform, • 3D cameras additional- digital touch screen etc.) splash water, dust, reading QR-codes for ly detect obstacles • When the battery is • and chips Lifting height: 60 mm high positioning accu- and people, protecting low, the AMR automat- • High load capacity up • ICE and FCC approval racy ±5 mm AMR, load and em- ically routes to a free to 1,5 t for the IoT devices • Easy to integrate, ployees charging station. • Max. speed: 1.8 m/s operate and maintain • Bumper / safety edge • No installation of without load, 1.5 m/s Demands on mobile due to No-Code-Plat- for extra safety special power supply loaded form with AI function- • Acoustic and optical required due to single • On-platform camera robotics in the age of ality signals, as well as phase for QR load identifi- Logistics 4.0 阀阀.AMR Fleet 4 emergency stop • 2 h charge for 8 h of cation • Connection via Wi-Fi, switches (at each cor- use. 1 h charge for • Sound module for 5G capable ner of the platform) 20–80% capacity notifications, alarms, The autonomous mobile platform KMP • Inductive charging music 1500P provides a safe and autonomous available in 2024 transport solution for heavy loads in factories and logistics centers. With KMP 1500P its flexible movement, the KMP 1500P Dimensions (L × W × H) 1,300 × 900 × 263 can navigate complex and dynam- Weight 290 kg ic environments, adapt to changing Rated payload 1,500 kg requirements and optimize material Maximum speed straight ahead 1.8 m/s flow. This provides agility and versatility Maximum braking acceleration 1.25 m/s in operations, ultimately helping busi- Operating time at least 10 h nesses to respond quickly to evolving Charging time 2 hours market demands and achieve higher Integrated lifting device up to 60 mm productivity. Pose accuracy ±10 mm Product portfolio_Mobile platforms and mobile robotics 104_105

�Mobile platforms and mobile robotics click for more KMP 3000P. Working tirelessly for the perfect flow. With the KMP 3000P platform, 阀阀 is introducing a real heavyweight in the area of AMR to the market. The platform can transport loads of up to three tonnes. Its omnidirectional drive guarantees maximum flexibility in the narrowest of spaces in intralogistics. Thanks to its inductive charging concept, the platform is constantly ready for operation, which allows for flexible charging in the process. Transport capacity Functions in Ready to operate, New drive concept Intuitive configuration of up to the smallest day and night, thanks reduces maintenance with the 阀阀.AMR Fleet three tonnes. of spaces. to the new inductive requirements. software instead of charging principle. tedious programming. Mobile robotics is a crucial factor when The KMP 3000P has an omnidirection- The best platform is one that operates The new omnidirectional drive concept The KMP 3000P is controlled using the it comes to optimizing intralogistical al drive. This allows it to move in all 24 hours a day, 7 days a week. Thanks of the KMP 3000P combines the advan- suitable software 阀阀.AMR Fleet – processes. The KMP 3000P builds on the directions. "This makes the platform to its inductive charging principle, the tages of Mecanum wheels and di昀昀Drive. an intelligent, AI-based and easy-to-use success of its little sister, the KMP 1500P, extremely flexible. It can move diagonal- KMP 3000P does just that. This means Powered steering rollers ensure smooth fleet management system. Furthermore, and adds an extra one and a half tonnes ly and therefore handle narrow curves. that the platform can be charged wire- operation and high speeds. Each drive the VDA 5050 standard communication in terms of transport capacity. With the This delivers considerable advantages lessly, both centrally at the station as unit has two wheels, reducing point load interface guarantees maximum compat- ability to move up to three tonnes, it in a cramped production environment," well as non-centrally within the appli- and wear. The tread of individual rollers ibility between the AMR and di昀昀erent opens up a variety of possible applica- explains Julian Stockschlaeder, Head of cation area at various, freely selectable can be replaced as needed. Maintenance control systems. tions for various sectors. Whether mate- AMR Business Development at 阀阀. locations. It can also be charged via is simple and cost-e昀昀ective, as standard rial supply in production, process linking Four integrated 3D cameras and two inductive pads, which are attached components with high availability are without conveyor belts or classic point- laser scanners o昀昀er a 360° view, mean- to the floor of the hall. Based on the used. The parts are easily accessible to-point transport – the KMP 3000P ef- ing that the platform can e昀昀ortlessly operational plan for the KMP 3000P, through the maintenance hatch. fortlessly masters the transport of large, detect and avoid obstacles. This not only breaks that arise during operation – for unwieldy and heavy components. increases e昀昀iciency, but also increases example while the robot is loading a safety in various working environments. machine – can be used to charge the platform during the process. This guar- KMP 3000P antees round-the-clock operation. Dimensions (L × W × H) 2,200 × 1,200 × 263 Weight 850 kg Rated payload 3,000 kg, expandable to 6,000 kg Maximum speed straight ahead 1.2 m/s Maximum braking acceleration 0.5 m/s Operating time at least 8 h Charging time 2 hours Integrated lifting device up to 100 mm Pose accuracy ±15 mm Product portfolio_Mobile platforms and mobile robotics 106_107

�Mobile platforms and mobile robotics click for more 阀阀 omniMove. We move big things – with millimeter precision. Simply move underneath and lift. The 阀阀 omniMove mobile Mecanum wheel for maximum mobility: the specially devel- heavy-duty platform can move your XXL loads with ease. oped 阀阀 omniMove drive technology based on the Meca- num wheel ensures that the 阀阀 omniMove can maneuver Specially developed wheels allow the mobile heavy-duty plat- omnidirectionally. The wheels with individual, barrel-shaped form to move in any direction – even from a standing start. rollers can move independently of each other. This allows The sophisticated navigation system 阀阀.NavigationSolution the 阀阀 omniMove to perform translational and rotational ensures autonomous maneuvering without risk of collision motions in the tightest of spaces from a standing start. It and without requiring artificial floor markings. can thus move swiftly in all directions and is characterized by maximum positioning accuracy. The 阀阀 omniMove can be freely scaled in size, width and length within a modular system – to suit your requirements. Wheel sizes E375 3000 7000 Payload 3,000 kg 7,000 kg Height 420 mm 420 mm Length (with laser scanner) 2,750 mm 3,650 mm Width (with laser scanner) 1,600 mm 1,600 mm Number of wheels 4 8 Weight 1,650 kg 2,600 kg Travel speed 3.0 km/h 3.0 km/h Wheel sizes E575 7000 12000 17000 25000 Payload 7,000 kg 12,000 kg 17,000 kg 25,000 kg Height 650 mm 650 mm 650 mm 650 mm Length (with laser scanner) 3,220 mm 3,520 mm 4,620 mm 5,610 mm Width (with laser scanner) 2,050 mm 2,050 mm 2,050 mm 2,050 mm Number of wheels 4 6 8 12 Weight 3,700 kg 4,500 kg 5,200 kg 8,700 kg Travel speed 3.0 km/h 3.0 km/h 3.0 km/h 3.0 km/h Operating condition Powerful. Depending on the vehicle Precise. The 阀阀 omniMove positions Modular. We design your ideal solu- Ambient temperature +5 to 40 °C variant, the 阀阀 omniMove can move even enormous payloads to within tion. You can choose from different even the heaviest XXL components ±3 millimeters without contact. vehicle variants, and we will then per- Power supply connection safely and conveniently. It has a payload sonalize your selection with individual Charger, type 1 400 V / 50 Hz / 32 A CEE capacity of up to 100 tonnes and – in the option packages and modules – fully Charger, type 2 480 V / 60 Hz / 30 A Hubbell HBL2731; UL maximum version – reaches a length up in accordance with your requirements to 30 meters. and wishes. Product portfolio_Mobile platforms and mobile robotics 108_109

�Mobile platforms and mobile robotics click for more KMR iiwa. Intelligent system. Always spot-on safely. 阀阀 Mobile Robotics iiwa. The combina- High-bay racking. Thanks to its inno- tion of a mobile platform and an intelligent, vative navigation system, the KMR iiwa sensitive work assistant opens up a wide operates autonomously and is able, for range of potential applications. example, to set down machined work- Significantly optimizes your production. pieces or independently fetch -required The KMR iiwa is a combination of the components. sensitive LBR iiwa lightweight robot and a mobile, flexible platform. As the name and the individual components already suggest, the KMR iiwa stands out with its high degree of mobility and flexibility. Manufacturing processes are changing constantly. This is why mobile robot systems must be very adaptable. Maxi- mum mobility and autonomous working methods significantly optimize your production. Machine tool. The KMR iiwa takes over the tending of machine tools and re- lieves the human operator of strenuous Operator. The operator is relieved of mo- and tiring tasks. notonous, non-ergonomic tasks and can concentrate on important processing steps. Combinable. Design your individual Autonomous. Thanks to the laser scan- Precise. The KMR iiwa achieves a posi- turnkey system solution. The modular ners, the mobile platform can navigate tioning accuracy of up to ±0.1 millime- LBR iiwa LBR iiwa 14 R820 LBR iiwa 7 R800 KMR iiwa system o昀昀ers numerous com- fully autonomously. It monitors its ters, even in the tightest spaces. Rated payload 14 kg 7 kg binations of robot technology, mobile environment. And it reacts immediately Number of axes 7 7 platforms and industrial components. if a person or object is in the way. Intelligent. With 阀阀.NavigationSo- Reach 820 mm 800 mm lution, the KMR iiwa can reliably move Wrist variant In-line wrist In-line wrist Sensitive. Seven special joint torque Agile. Specially developed Mecanum around obstacles and find a new route. Mounting flange on axis 7 DIN ISO 9409-1-A50 DIN ISO 9409-1-A50 sensors on each axis of the LBR iiwa wheels allow the mobile platform to Pose repeatability ±0.15 mm ±0.1 mm lightweight robot make it highly sen- move omnidirectionally and execute Independent. The vehicle and robot Axis-specific torque accuracy ±2% ±2% sitive to its environment. It navigates 360° rotations. A wheel consists of are supplied directly with power from Weight 29.9 kg 23.9 kg safely and without protective fencing – several rollers that are each aligned at Li-ion batteries. Protection rating IP 54 IP 54 external contact will cause it to stop an angle of 45° relative to the axle. This Variants CR CR immediately. top-notch maneuverability shortens User-friendly. 阀阀 Sunrise Cabinet Installation position Floor, ceiling, wall Floor, ceiling, wall throughput times and reduces idle and 阀阀 Sunrise.OS for vehicles and times in the manufacturing process. robots simplify the operation and use Mobile platforms of the KMR iiwa. Dimensions (H × W × B) 700 × 1,080 × 630 mm (with scanners and protected areas) Weight 390 mm Maximum payload 170 kg / 200 kg without LBR iiwa Velocity in longitudinal direction max. 3.6 km/h Velocity in lateral direction max. 2.0 km/h Wheel diameter 250 mm Cleanroom class ISO 5 CR Suitable for cleanrooms The technical data in the tables apply exclusively to standard versions. Product portfolio_Mobile platforms and mobile robotics 110_111

�Mobile platforms and mobile robotics click for more KMR iisy. Flexibility and reliability combined: the autonomous mobile cobot as the optimal solution for industrial environments. Demands on our autonomous mobile cobot Autonomous, flexible and with an eye on The autonomous mobile robot KMR iisy enables the dynamic use of cobot at di昀昀er- Flexible and cost e昀昀ective transportation. The mobile Easy maintenance. Maintenance on the KMR iisy is quick and all obstacles – the KMR iisy is a smart ent workstations and is therefore indispensable as an automation solution. With KMR iisy Cobot links any number of stations in the desired easy. The platform components are easily accessible via the partner in warehouse logistics and the HRC-capable KMR iisy, we o昀昀er an AMR (Autonomous Mobile Robot) that can sequence, without the limitations of conventional material large access hatches on both broad sides. A control cabinet production as a fully integrated combi- move quickly and safely. This is made possible by safety scanners and 3D cameras transport solutions. This allows smaller batches and di昀昀erent provides space for additional customer-specific applications. nation of cobot and transport platform. in combination with cobot LBR iisy. It detects not only humans around the platform products to be produced in parallel, enabling rapid response with it`s lidar scanner, but also potential collisions with humans and the cobot LBR to changing customer requirements. Additionally, the AMR Protected construction. IP 54 protection makes the KRM iisy a iisy. 3D cameras spot obstacles up to two meetwers above the ground. allows switching between products fast and less costly, re- reliable AMR solution in demanding environments. Clean room sulting in the ability to deliver small batches with competitive class 3 and ESD protection to ISO 61340-5-1 and ANSI ESD Mobile cobots in cleanrooms: e昀昀icient automation for demanding environments. pricing. S20.20 further qualify it for sensitive workspaces. Due to its low particle and emission levels and its ESD certification, the KMR iisy is also suitable for use in cleanrooms. Pick-and-place applications, material transport Smart operation. Both the cobot and the mobile platform Designed to work dynamically. and palletizing tasks in the semiconductor or electronics industry can be carried out are controlled by a single teach pendant, smartPAD pro. This • Load capacity cobot: 11 kg or 15 kg more e昀昀iciently and cost-e昀昀ectively. is integrated into the platform and acts as a status display. • Mobile platform capacity: up to 200 kg Decoupling the smartPad pro is therefore not required, pre- • Size of platform area: 695 × 850 mm Design and intelligent technology of AMR: ideal for collaborative operation in venting misplacement and ensuring direct access if needed. • Max. speed: 1,5 m/s assembly, intralogistics and as a service robot system. Due to its adaptability, high There is no need for an additional control pannel. • Precise positioning using QR code technology in workstations flexibility and free navigation, the KMR iisy can be used in the warehouse or as a workpiece carrier. Autonomous navigation. Free navigation via Slam ensures International certification that the robot can drive autonomously and stop in front of • ICE and FCC approval for the IoT devices unforeseen obstacles. QR codes can be used to increase the • TÜV Saar tested MRK system (robotics, grippers) positioning accuracy in workstations. High safety. The collaborative AMR is equipped with safety components. Sensors, safety scanners and 3D cameras detect workers and obstacles up to 2 m above the ground. A high level of collision protection is guaranteed. Predictability. KMR iisy documents its tasks automatically and on-the-fly and constantly transmits its coordinates, so the status and location of the load is known at any time. This increases the material traceability, prevents failures in the material supply. 24/7 operation. The AMR platform can be used in 24/7 oper- Get more out of Industry ation thanks to its inductive charging pads. The lithium-ion battery can be charged in a charging station as well as in 4.0 with the use of workstation during the process. mobile cobot platforms Safe collaboration between humans and robotics, automation of more complex, physically demanding tasks for humans, flexible travel paths, collision protection and uninterrupted operation – the autonomous mobile cobot KMR iisy o昀昀ers numerous advantages for loading and unloading, quality testing in the production line as well as workpiece and material transport. It enables companies to design processes more cost-e昀昀ective- ly and e昀昀iciently than before. Product portfolio_Mobile platforms and mobile robotics 112_113

�Robot controller Intuition meets performance. The beating heart at the center of tomorrow's production. Maximized performance, connectivity and flexibility – with the ground-breaking latest generation of robot controllers from 阀阀 that set the pulse of automated production racing: the KR C5 can be seamlessly integrated into existing infrastruc- tures, and immediately delivers added value with more e昀昀icient performance in all areas of application. The 阀阀 smartPAD teach pendant was designed to master even complex operating tasks easily. 阀阀 ready2_pilot expands your programming options with teaching via manual guidance. KR C5 KR C5 micro KUKA smartPAD KUKA smartPAD Pro 114_115

�Robot controller click for more KR C5 controller. The heartbeat of intelligent automation. Interfaces for input / output signals 16 input / output signals 24 V Safe signals for cell safety The production of the future is smart Compatibility. The current system Safe signals for SafeOperation technologies and operates on a whole new level with software is functionally compatible with PROFInet / PROFIsafe the KR C5. 阀阀’s latest platform for the KR C4 and has identical software EthernetIP / CIP Safety robot controllers enables space-saving applications and software technologies. Expansion module EtherCAT Slave / FSoE solutions, delivers supremely e昀昀icient Expansion module PROFIbus Master / Slave performance and conserves resources. Low training requirements. The easy Expansion module DeviceNet Master / Slave It can thus also be seamlessly integrated integration into control cabinets and Integrated Ethernet switch into heterogeneous automation land- the availability of service-proven system Supplied accessories scapes, enabling a wide variety of robot software enable a fast start-up. 阀阀 smartPAD applications. Plug pack Many control options. Diverse options The reduced hardware and lower energy and hardware expansion possibilities, Controller options requirements o昀昀er more application op- e.g. various IO and communication Reserved installation space and device plate tions with maximum cost-e昀昀ectiveness. options for a wide variety of system US1 / US2 peripheral power supply And thanks to the interconnectivity of concepts. Various IO and communication options the open platform design, mere data is Front panel interfaces transformed into valuable information. Various cabinet locks Set of rollers Cable holder Fork slots Exchangeable SSD mass storage medium 阀阀 smartPAD cable reel Ethernet-based Embedded computer Transformer interfaces with safety controller Supported robot series Status of the controller KR CYBERTECH nano KR CYBERTECH nano ARC Optional: digital I/O / safe I/O KR CYBERTECH KR CYBERTECH ARC KR IONTEC KR QUANTEC KR FORTEC Active cooling Connections for KR 1000 titan heat sink and fan the motors Palletizing robots Power supply IP 20 housing and intermediate Technical data circuit Infeed 380 – 480 V AC 3-phase (without transformer), 380 – 575 V AC 3-phase (with transformer) Axes 6 robot axes, up to 6 additional external axes Device Plate CPU ARChitecture Intel X86 (main CPU) + ARM (for safety functions) Internal memory 60 GB (SSD M.2) Dimensions (H × W × D) dualcab 720 × 720 × 600 mm Device Plate AddAx 3× triplecab 960 × 720 × 600 mm quadcab 1,210 × 720 × 600 mm Controller 207 × 392 × 500 mm Weight dualcab approx. 83 kg Device Plate AddAx 3× AddAx 3× AddAx 3× triplecab approx. 107 kg quadcab approx. 131 kg The cabinets of the Controller approx. 22 kg ROBOT ROBOT ROBOT ROBOT KR C5 are available Protection rating IP 54 (for the cabinet) AddAx 1× AddAx 1× AddAx 1× AddAx 1× in di昀昀erent sizes and Ambient temperature during operation 0 °C to +45 °C can be equipped in a Safety ISO 10218-1 Robots and robotic devices, ISO 13849-1 Cat. 3 / Performance Level d KR C5 dualcab KR C5 dualcab KR C5 triplecab KR C5 quadcab modular fashion. Product portfolio_Robot controller 116_117

�Robot controller click for more KR C5 micro. Small footprint with big-time performance. Ready for digital Compatibility Low TCO Ready for use worldwide • Seamless integration • Simple integration into • Reduced energy • Meets globally relevant into OT, IT and cloud envi- existing infrastructures consumption ISO standards ronments • Seamless integration into • Minimized complexity • 25 languages available, Maximum performance, connectivity and flexibility in • Ethernet and digital the 阀阀 robot portfolio • Increased reliability including the most wide- the smallest of spaces. This is the new KR C5 micro robot I/O interfaces, supports • Easy and intuitive to ly-spoken Asian languages controller for small robots. The KR C5 controller generation various cloud systems operate via 阀阀 smartPAD from 阀阀 is programmed for the future. For instance, the (KSS) and 阀阀 smartPAD KR C5 micro unites robot, PLC, motion and safety control in pro (iiQKA.OS) an ultra-compact housing of 16 liters. Features Supplied accessories Supported robot series Drive axes (6 axes) 阀阀 smartPAD KR CYBERTECH nano Embedded computer with safety controller External battery box KR AGILUS Ethernet interfaces Plug pack KR DELTA Digital I/O interfaces Mounting brackets KR SCARA Discrete safety signals Power supply lead LBR iisy Active cooling Technical data Infeed 200 V – 240 V AC, 1-phase 50 Hz – 60 Hz, 2-phase Axes 6 axes / 3 × 12 A + 3 × 5 A CPU ARChitecture Intel X86 (main CPU) + ARM (for safety functions) Internal memory 60 GB (SSD M.2) Dimensions (L × W × H) 392 × 300 × 134 mm (without attachments and without bases) Smaller, more flexible, smarter. Devel- The wide range of technology products Weight 9.8 kg oped as an open and flexible platform enables the quick and easy implementa- Protection rating IP 20 with no compromises, the KR C5 micro tion of robot applications. The controller Wide range of line integration options Digital I/O: 16 inputs / 16 outputs represents the next quantum leap in meets current field bus standards for cell (pnp or npn) EtherCAT (阀阀 Extension Bus) robot control. Not only can the control- and line integration via software options. PROFINET + PROFIsafe ler integrated seamlessly into existing At the same time, the KR C5 micro is EthernetIP +CIP Safety automation landscapes, for example, equipped with the necessary hardware EtherCAT slave + FSoE (via external gateway) but it can also easily take on KR C4 resources and flexible I/O ports in order The KR C5 micro cabinet is the complete control Ambient temperature during operation 0 °C to +45 °C applications as a “functional twin”. to adapt quickly to future tasks and cabinet solution in protection class IP 54 for the Safety ISO 10218-1 Robots and robotic devices, operation of 阀阀 small robots and also o昀昀ers ISO 13849-1 Cat. 3 / Performance Level d standards. optional space for compact additional axis drives and further peripheral functions. Product portfolio_Robot controller 118_119

�Robot controller click for more 阀阀 smartPAD. A firm grip on all tasks. Simple programming with the 阀阀 smartPAD. Whether you’re a novice or programming expert, the 阀阀 smartPAD will help you achieve your goal quickly. It o昀昀ers the suitable programming options for every require- ment. This single control panel enables you to perform the most varied of tasks. Incredibly e昀昀icient: programming with inline forms. KSS-based 阀阀 robot controllers o昀昀er inline forms for fast, er- Integrated protectors. This provides Comfortable, relaxed handling. The State-of-the-art hardware. Thanks to ror-free programming of tasks and motion the 阀阀 smartPAD with maximum 阀阀 smartPAD features impressively the latest hardware, the 阀阀 smart- steps. They can be called via menus and protection in the event of dropping. The pleasant handling. Straps and handgrips PAD will impress you with its strong are available as standard. This even sim- scratch-resistant display and IP 54 pro- that can be used with both hands great- performance. Two easily accessible USB plifies the programming of RoboTeams, tection rating enable operation in harsh ly ease operator control. An optional ports enable direct saving and loading of with up to six synchronized robots. industrial environments. shoulder strap enables the operator to application programs and connection of Customer-defined program modules. work without tiring – particularly during other supported USB devices. 阀阀 integrators can expand the library time-intensive projects. of available 阀阀 inline forms according to customer requirements. This leads to Universally deployable in the 阀阀 world. All 阀阀 robots the creation of special applications which running on KSS and Sunrise.OS can be operated in the desired can easily be programmed for recurring language with the 阀阀 smartPAD. tasks. A competitive advantage for system integrators: specially developed Comfortable handling. Straps and handgrips that can be used inline forms allow for unique solutions, with both hands greatly ease operator control. An optional optimally tailored to the requirements of shoulder strap enables the operator to work without tiring – the companies which use them. particularly during time-intensive projects. Simple robot jogging with ergonomic 6D mouse. The 6D mouse o昀昀ers intuitive jogging and reorientation of the robot in three or six degrees of freedom. Eight jog keys. Up to eight axes or external axes can be con- trolled directly using separate jog keys on the 阀阀 smartPAD Simple robot jogging with the ergo- E昀昀icient operator control with bril- Elements for ergonomic left- and with no switching required. nomic 6D mouse. It o昀昀ers intuitive liant, capacitive touch display. Input right-handed operation. The us- jogging and reorientation of the robot in can be made quickly and easily via er-friendliness of the 阀阀 smartPAD is Integrated protectors. Integrated protectors o昀昀er the greatest three or six degrees of freedom. the 8.4" screen. topped o昀昀 with a service flap for easy possible protection in the event of dropping. The scratch-re- cable exchange. sistant display and IP 54 protection rating enable operation in harsh industrial environments. Simple data transmission. Two easily accessible USB ports enable direct saving and loading of application programs and connection of other supported USB devices. 阀阀 smartPAD cable reel – simple, flexible, safe. With the 阀阀 smartPAD E昀昀icient operator control. Inputs are made quickly and easily 阀阀 smartPAD cable reel, 阀阀 o昀昀ers a functional re- via a brilliant, capacitive touch display with an 8.4" screen and Display Scratch-resistant industrial touch display traction system for the 阀阀 smartPAD high luminosity. Display size 8.4" connecting cable. The system convinces Dimensions (L × W × H) 292 × 247 × 63 mm through its easy handling and instal- Maintenance-friendly design. A service flap enables simple Weight 1,100 g lation while also ensuring a safe work exchange of the cable as required. environment. Product portfolio_Robot controller 120_121

�Robot controller click for more 阀阀 smartPAD pro. The intuitive iiQKA interface. 阀阀 smartPAD pro. The future is in your hands. With the In conjunction with the new iiQKA.OS operating system, the 阀阀 smartPAD pro and the new iiQKA.OS operating system, next-generation teach pendant delivers precise results and 阀阀 is revolutionizing robot control – simply and intuitively. virtually unlimited application possibilities. Thanks to its intui- tive handling, even complex tasks can be implemented quickly One teach pendant for all. The ergonomic 阀阀 smartPAD pro – without programming knowledge. gets your robots moving. With this iiQKA interface, you can operate all 阀阀 products that run with iiQKA.OS. Flexible. One teach pendant for all: with a variety of expansion options for even more functionalities of the 阀阀 smartPAD pro. Robust. Designed for use in industrial environments: scratch-resistant display, protected against falls from up to 1.5 meters and certified to IP 54. Versatile. Equipped with a 10.1-inch touch screen that can be operated while wearing gloves, with 5 MP camera and 6D mouse and a variety of ports and interfaces. Ergonomic. Designed for fatigue-free use, even in prolonged operation, and with intuitive user interface. 阀阀 smartPAD pro Dimensions 320 × 220 × 125 mm Weight 1.4 kg Protection class IP 54 Interfaces 1 × USB-C Display Capacitive, operation with finger, pen, gloves Display dimensions 10.1", 1280 × 800 px Ambient temperature operation from -5°C to 45°C Product portfolio_Robot controller 122_123

�Robot controller click for more 阀阀.Handguiding with ready2_pilot. Guide your production to success. Teaching instead of programming. robot is all that is required to teach it Intuitive, reorienting Freedom of motion to the Connectivity and flexibility. Adaptable navigation but- Robot handling is easier than ever. As the desired sequences. From precise 6D mouse. Operation of right degree. Move the robot The wireless concept of tons. Two buttons on the side the world’s first control package of its welding to rough palletization, and from 阀阀.ready2_pilot is child’s exclusively on the desired 阀阀.ready2_pilot is compat- of the 6D mouse enable quick type, 阀阀.ready2_pilot makes robot small robots such as the 阀阀 KR AGI- play and is carried out using paths by simply deacti- ible with all standard 阀阀 access to freely selectable control mere child’s play. The package is LUS to heavy-duty giants such as the an intuitive 6D mouse with vating directions that are robots and o昀昀ers maximum functions. From opening and quickly mounted on the robot and can 阀阀 KR 1000 titan, 阀阀.ready2_pilot no training required. Fas- not required. This prevents freedom for operator control. closing a gripper to adjusting be used immediately, without complex enables you to easily master a wide range tened with adapter plates, unintentional slipping during process parameters or saving programming. Manual guidance of the of di昀昀erent requirements. this mouse can be used from motion and saves time-con- motions in the robot pro- di昀昀erent positions, always suming corrections. gram – a simple click su昀昀ices within the user’s reach. and saves precious time. Product portfolio_Robot controller 124_125

_Application software Supremely equipped for all tasks. Application software for successful robotic automation. The software options are tailored to the most common robot applications – each ap- plication is easy to program, ensuring high process reliability. The optional features can be installed on the controller easily and quickly and can also be tailored to the specific production environments. KUKA.VisonTech KUKA.EqualizingTech KUKA.ArcTech KUKA.SeamTech KUKA.CNC KUKA.RoboSpin KUKA.TouchSense KUKA.Gripper&SpotTech KUKA.ServoGun KUKA.Tracc TCP KUKA.PalletTech KUKA.ProcessScreen KUKA.LaserTech KUKA.PickControl KUKA.HMI KUKA.ForceTorqueControl KUKA.SmartBinPicking KUKA.ConveyorTech 126_127

�Arc Welding series 阀阀.ArcTech. For automated 阀阀.SeamTech. For operating arc welding with easy programming line laser sensors for seam detection and fast operation. and tracking purposes. The 阀阀.ArcTech family adds intuitive The 阀阀.SeamTech Tracking and robot can use 阀阀.SeamTech Finding Areas of application: additive manu- commands, structured menus and prac- 阀阀.SeamTech Finding application to detect components and seams prior facturing, 3D printing, ARC welding, tical status keys to a 阀阀 robot system software can be optionally added to the to welding and use 阀阀.SeamTech adhesive bonding, sealing, laser welding for robotic ARC welding. KR C5 robot controller. With the aid of Tracking to track edges and seams and cutting, measuring and inspection an intelligent triangulation sensor, the during the welding process. With our application packages for ARC welding, 阀阀 o昀昀ers a wide range of functions enabling easy operation of ARC welding processes as well as e昀昀icient and fast programming. Precon- Smooth communication between Programming made easy with 阀阀 Flexibly combinable technology figured libraries ensure high compati- sensor and controller. 阀阀.SeamTech programming aids. The application pro- packages. 阀阀.SeamTech Finding and bility with all power sources commonly Finding and Tracking are options for gramming of robot sensor commands Tracking are independent technology available on the market and enable un- controlling and programming intelligent is carried out as usual with clear inline packages that can be combined with complicated integration into the produc- triangulation sensors via Ethernet – forms that can be programmed quickly. other options, for example with ArcTech tion facility. By mirroring the integrated SeamTech Tracking even makes use of a Status keys which enable robot and Basic, ArcTech Advanced, LaserTech or EasyTeach status keys to the 阀阀. powerful real-time protocol. sensor functions to be operated quickly GlueTech. ready2_pilot keys of the 6D mouse, also support this process. welding technology commands can be programmed without taking your eyes o昀昀 the weld seam. Areas of application: additive manufac- turing, 3D printing, ARC welding, other welding 阀阀.TouchSense. Deviations in shape or position of workpieces are reliably detected and compensated. Easy start-up and programming for fast start-up time Assures performance and welding quality 阀阀.TouchSense is an option package Highly precise measurement results. Areas of application: ARC welding, • Simple and fast configuration based on predefined • Optimization of the welding process while an application is that determines and compensates for Very precise position data can be deter- other welding weld power sources running via online modification of the weld parameters deviations in the shape or position of mined using fast measurement input. • Fast programming with inline forms – accessible • User-defined “weld parameter sets” – defined in advance by weld seam preparations and workpieces via the “EasyTeach” row of keys welding experts – prevent operator errors by limiting the by means of comparative measurements Custom-tailored correction calculation. permissible range of values during programming and operation prior to welding. The application software Fast and custom-tailored application Flexibility and a wide range of applications • Display of important weld parameters from the power is normally used for ARC welding tasks. programming through preconfigured • Large number of predefined weld power sources as well source on the 阀阀 smartPAD – no need to look at the correction commands. as the possibility of integrating any weld power source welding source or go into the cell to monitor all system The component position can be via customized configuration parameters determined by tactile or non-contact Programming made easy with 阀阀 • Various weave patterns enable easy and flexible • Easy fault diagnosis through continuous logging of process methods. Any deviations that occur can programming aids. The application pro- implementation of a wide range of di昀昀erent welding tasks data with the ‘ArcTech Technology LogBook’ in WorkVisual be compensated in up to six dimensions. gramming of robot sensor commands • Individual enabling of additional functions opens up • Avoidance of quality problems through continuous moni- Combining this with fast measurement is carried out as usual with clear inline the possibility of perfect adaptation of the parameters toring of the correct weld-seam length input enables a higher search velocity forms that can be programmed quickly. to the required process • Predefined strategies for responding to typical welding errors and more precise measurement results. Status keys which enable speedy opera- tor control during start-up and mainte- nance also support this process. Product portfolio_Application Software 128_129

�Arc Welding series �Laser series 阀阀.Tracc TCP. Robots automatically 阀阀.LaserTech. Easy to program monitor and update the TCP and quick to implement laser welding in production operation. and laser cutting. 阀阀.Tracc TCP is a highly precise Areas of application: additive manufac- 阀阀.LaserTech is an add-on option 阀阀.LaserTech enables the integration Areas of application: additive manufac- software- and hardware-based TCP (Tool turing, 3D printing, palletizing, paint- package for configuring and program- of laser controllers and other devices turing, 3D printing, cutting, deburring, Center Point) calibration and checking ing, ARC welding, adhesive bonding, ming laser applications – for example, of the application periphery, e.g. gas laser welding and laser cutting system. 阀阀.Tracc TCP is normally used sealing, other welding for laser cutting or laser welding. valves, consumables (welding wire, for spot welding, ARC welding and adhe- welding powder) and optics, into the sive application tasks. Highly precise measurement results. robot controller. Very precise TCP position data is The option package determines the actu- determined via the unique measuring Flexibility Quality Productivity al TCP values (X, Y, Z) and thus ensures algorithm. • • Control of the laser power propor- • Access to the laser can be switched correct positioning on the workpiece. One software package for various laser This safeguards productivity and process Full system integration. The measuring applications, for example, welding, tional to the velocity between several robots very quickly reliability, which can be impaired by system includes a comprehensive inter- cutting, brazing or soldering • Support for extremely precise motion in order to optimize utilization of the welding torch deformation or the produc- face to the higher-level controller. • Close cooperation with partners sequences laser source tion-related tolerances of wearing parts, to integrate processing optics, for • Time and distance-based slopes • Numerous functions to facilitate among other things. 阀阀.Tracc TCP Transparent measurement results. The example, Solid Cutter from Precitec for laser power programming – for example, the step requires a fork-type photo-electric barrier measurement results are saved and • Interfacing of laser equipment seam function, ready-made geome- and a connecting cable. depicted graphically over time. possible, using various field buses User-friendly design tries and wire cutting function • Combinable with other 阀阀 software • Quick and simple programming of packages such as 阀阀.SeamTech for process commands using the 阀阀 straightforward integration of sensor standard inline forms systems, seam tracking and compo- • All process-relevant parameters (laser, nent detection wire, gas, etc.) can be controlled via the robot • Quick access to important functions using icon status keys Product portfolio_Application Software 130_131

�Vision & Sensors series �CNC Processing series 阀阀.ForceTorqueControl. 阀阀.CNC. Enables you to operate Allows the use of your robots as with a CNC controller. a force/torque sensor. With 阀阀.CNC, an NC controller kernel has been completely Areas of application: additive manufacturing, 3D printing, integrated on a KR C5, making it possible to process NC pro- drilling, cutting, deburring, grinding, polishing grams (G-code) directly on the 阀阀 KR C5 controller. The 阀阀.ForceTorqueControl option package allows the use of a force/torque Areas of application: assembly, deburr- sensor on the robot for implementing special applications in which the robot ing, machining and polishing, riveting, has to apply defined forces and torques or modify its behavior on the basis of clinching, fastening, grinding, polishing, the forces and torques that occur. screw-driving Ready for immediate use. NC programs that have been pro- Programs with up to one million path points have been suc- grammed o昀昀line using a CAD/CAM system can be processed cessfully processed. The short distances between the individu- and executed with the robot without prior conversion to KRL al CNC path points, together with advance path planning with Integration Performance Flexibility (阀阀 Robot Language). a range of 150 path points, result in substantial improvements • Intuitive programming interface • Best control performance in • Expert programming for the in the path accuracy and continuous-path performance of a for creating force-controlled tasks: its class: 阀阀.ForceTorqueControl implementation of sophisticated In addition to the CNC kernel, 阀阀.CNC o昀昀ers a dedicated 阀阀.CNC robot. 阀阀.ForceTorqueControl wizard + processes within 4 milliseconds applications: FTCtrl jobs customizable CNC-specific user interface. The CNC user interface “CNC-HMI” inline forms • Distinction between gravity and expandable through RSI Visual (CNC operator control) is thus available on the 阀阀 smart- Familiar user interface for fast programming. 阀阀 robots • Graphic representation of the process: and applied forces and torques: PAD alongside the KRL user interface “smartHMI” (KRL opera- perform machining tasks like machine tools – and can be forces, torques, detected paths and integrated gravitational force tor control). programmed like them too in G-code (DIN 66025) thanks to angles via FTCtrl – RSI monitoring compensation the 阀阀.CNC user interface. Users understand them straight function • Implementation of assembly Intuitive operator control and far greater precision. The away, can create programs using a CAD/CAM process chain • Sensor connection possible via in motion tasks: combinable 阀阀.CNC user interface incorporates typical operator control and, after simulation, execute them on the robot without hav- Ethernet (KLI and KONI) and with 阀阀.ConveyorTech elements of a CNC controller, enabling machine operators ing to compile them into the robot language. Already included: RSI inputs and outputs with experience of CNC machine tools to start operating the tool radius correction, sister tools and many other familiar CNC robot quickly and easily. The CNC control now makes it CNC functions. possible to process even large programs consisting of a large number of program blocks. 阀阀.VisionTech. Powerful 2D object, code and OCR recognition with integrated quality control. With the high-quality camera in its IP 67 housing, object rec- Reliable and powerful flexibility ognition allows flexible robot operation, even in unstructured • The industry-leading COGNEX library provides powerful environments. Code recognition simplifies the traceability and robust algorithms of your products and is able to safeguard quality and reduce • Detects a large number of parts with a high degree costs in the long term due to automatic checks. of reliability Cost-e昀昀ective and robust Less e昀昀ort for integration • Only camera required, no additional image processing hard- • Wizard-supported programming in WorkVisual ware needed as image processing is handled by • Easy-to-use technology package installed via WorkVisual the 阀阀 controller • Workshop settings during start-up and operation can • Flexible software platform to upgrade the system be made on the 阀阀 smartPAD over time without new hardware • Wizard-supported calibration on the 阀阀 smartPAD • Fewer parts lead to longer operating time • Web server-based image viewer during production operation • Works with any 阀阀 robot Product portfolio_Application Software 132_133

�Handling series �Handling series 阀阀. FlexPal. 阀阀.Gripper&SpotTech. Simple control Intuitive, user-friendly, and flexible: for grippers and pneumatic spot weld guns. That's how palletizing is done. 阀阀.GripperSpotTech is an add-on technology package for the Areas of application: handling, configuration, control and programming of up to 32 grippers resistance spot welding for industrial applications. For each gripper, up to 16 switching The palletizing software 阀阀.FlexPal enables the simple creation and no-code programming of palletizing plans without pro- states can be defined, and multiple signals can be used. Up to duction interruptions. 阀阀.FlexPal takes palletizing to a new level by managing the position of packages in space: free orienta- 512 input signals and 512 output signals can be defined. tion, pickup, and placement in various directions, supporting all package shapes such as cartons, crates, bottles, cans, and much more. In a 3D environment, components such as packages, pallets, and intermediate layers can be freely defined, and grippers Advantages can be imported. The placement strategy is defined in just a few clicks, allowing flexible placement paths, multi-placement, and • 32 freely configurable grippers the placement of various product layers on a pallet. The created plans are transferred to the robot via network or USB stick. • 256 configurable welding programs • Gripper conditions statically and dynamically monitored The software consists of two parts: 阀阀.FlexPal Editor (installed for free on the computer) and 阀阀.app4FlexPal (licensed • Unlimited user-defined gripper icons and directly integrated into the palletizing cell). 阀阀.FlexPal is compatible with all 阀阀 robot generations and supports all • Freely programmable error handling routines gripper types as well as additional equipment such as linear axes, positioners, and labelers. • Graphic user interface with indicator lamps, status display and online adaptation • Adaptation via WorkVisual and, for production-relevant • Simple and intuitive operation. No • No robot teaching. No training is • Quick setup. Creating a new pallet- elements, on the 阀阀 smartPAD programming knowledge required to needed on the robot itself. All motion izing scheme takes only 15 minutes. create or modify a palletizing plan. paths are imported into the cell. • Seamless commissioning. Auto- • Comprehensive software. Manage • Uninterrupted operation. Create new mating palletizing has never been so all your palletizing cells with a single programs in o昀昀line mode without easy, flexible, and adaptable to any software. production interruption. shape and task. 阀阀.PalletTech. Allows easy configuration of complex palletizing tasks. 阀阀.PalletTech is an add-on option Simple definition and modification of Areas of application: palletizing / packaging / package that can be used for the palletizing tasks. The layers and items pressing / pick & place / handling / material simple implementation of palletizing on a pallet as well as their patterns transport applications. 阀阀.PalletTech supports can be configured and modified in a so-called mono-palletizing, i.e. the un- user-friendly manner. Modification, in mixed palletizing of products on pallets particular, is possible without advanced using a robot in a palletizing cell. software knowledge. 阀阀.PalletTech takes into consid- eration all major cell components of Maximum system availability. The a palletizing cell, such as infeed and available error strategies and moni- outfeed stations, grippers, pallets, toring functions minimize downtimes products and slipsheets. during operation. Quick configuration of cell compo- Custom adaptability to meet specific nents. The PalletTech editor in requirements. The automatically 阀阀.WorkVisual ensures guided and generated robot programs o昀昀er entry complete configuration of cell compo- points for flexible expansion of the nents such as grippers, infeed stations program code. and outfeed stations. Product portfolio_Application Software 134_135

�Handling series �Spot Welding series 阀阀.PickControl. Simply 阀阀.EqualizingTech. Compensates package more productively servo spot-welding guns through by coordinating multiple motions of the robot. robots. PickControl is an add-on option package for control, manage- Integrated 阀阀.WorkVisual simulation tool. The 阀阀.EqualizingTech is an add-on No additional elements required. Areas of application: resistance ment and monitoring of pick & place systems. PickControl 阀阀.WorkVisual engineering suite enables you to design and option package for 阀阀.ServoGunBasic Thanks to the 阀阀.EqualizingTech spot welding can be used to pick up parts quickly using one or more robots configure your system. Even if you use an industrial PC for and 阀阀.ServoGunAdvanced. It enables software, additional components and place them in an organized manner, no matter what orien- your image processing. Configuration interfaces and runtime the robot to compensate for incorrect (such as linear bearings, support tation the parts have or what position they are in. The size are strictly separated from one another. positioning of workpieces. brackets or valves, pressure reducers and shape of the parts can vary. The work area can be a fixed and hoses) can be dispensed with. work area (e.g. a fixed location) or a moving work area (e.g. a Fast start-up with wizard. A wizard helps you with program- Maintenance and costs. The com- Sensors, electrical control systems and conveyor). ming by providing step-by-step start-up assistance: Among plicated commissioning required for a compressed air infrastructure are other things, this helps you to avoid errors and save time pneumatic compensation systems also no longer required. Areas of application: handling, when calibrating conveyors or image processing systems. can be eliminated through use of the material transport, pick & place application software. The elimination of Weight reduction. The use of Scalability. The processing power is insu昀昀icient? No problem: conventional components in the com- 阀阀.EqualizingTech substantially Complete package with hardware and software. 阀阀 sup- 阀阀.PickControl is scalable. If required, you can simply pensation system through reduces the overall weight (compared to plies you with everything you need for the automation of pick o昀昀load the processing power to one or more industrial com- 阀阀.EqualizingTech also saves you conventional spot weld guns) & pack tasks. From the hardware, such as cameras and lenses, puters to increase your capacity. investment costs and reduces mainte- by 10 to 15 percent. to standardized cabling and software solutions. nance requirements. 阀阀.RoboSpin. Better welding due 阀阀.SmartBinPicking. Unsorted to rotary motion. parts no longer pose a challenge. 阀阀.RoboSpin is an add-on option Higher weld quality. By having the package for 阀阀.ServoGun Basic and robot rotate the electrode tips during 阀阀.SmartBinPicking. With the intelligent software ex- Suitable for beginners. The simple workflow enables the 阀阀.ServoGun Advanced. the process, you improve the weld pansion 阀阀.SmartBinPicking, even objects lying loose in implementation of bin-picking solutions even for beginners. quality. In addition, 阀阀.RoboSpin containers can be gripped and moved quickly and easily. The As user, you can create your project flexibly. 阀阀.RoboSpin makes it possible to is easily able to handle sheet metal system uses a 3D environment for visualization. Motions are execute a spin motion about the TCP. joints that are difficult to weld, as well determined on the basis of a powerful library. Low integration e昀昀ort. Integration at the partner company The spin improves the weld quality as coated panels. requires little e昀昀ort, thanks to predefined and compatible and reduces the tip wear due to tip Less downtime. Collision-free path planning incorporating components. dressing. It can be executed during or E昀昀icient operation. The improved the entire structure of robot, gripper, and environment after welding. If RoboSpin is installed welding process protects the tip avoids downtime. Automatic path planning. The robot path is planned by on the robot controller, backward against wear due to tip dressing, result- SmartPathPlanning without singularity and collision in a high- motion is not possible. ing in a longer tip life. ly e昀昀icient way to empty the box as fast as possible, thanks to the bin-picking application. Easy import from 阀阀.SIM. Direct connection to configura- Areas of application: resistance tion UIs via WorkVisual allows easy import of the 阀阀.SIM spot welding model to activate SmartPathPlanning. Optimized object recognition. Workpiece recognition using artificial intelligence enables optimized recognition even in di昀昀icult scenarios. Product portfolio_Application Software 136_137

�Spot Welding series 阀阀.ServoGun. Enables electric control of spot welding guns. The 阀阀.ServoGun software technol- Two technology variants are available in the 阀阀.ServoGun technology package: ogy package is a software option for One is 阀阀.ServoGun Advanced for use with a force sensor installed on the welding controlling spot welding guns with an gun, and the other is 阀阀.ServoGunBasic, in which electric servomotors are used electric servomotor. It enables you to after force calibration by the robot controller. The two variants therefore cover use the external axes of the robot con- di昀昀erent applications. troller to control the servo gun. Areas of application: resistance spot welding �Process Monitoring series 阀阀.ProcessScreen. Visualize, monitor and document comprehensively in real time. The 阀阀.ProcessScreen process – monitoring software enables Areas of application: additive manufacturing, 3D printing, overall and component-oriented documentation, evaluation and application / painting / bonding, ARC welding, adhesive analysis of your production data – particularly for continu- bonding, sealing, laser welding and cutting, measuring and ous-path processes, but also for point-to-point processes. inspection, other welding (grinding, polishing, spot welding) Through comparison with individually configurable limit val- ues, the software can detect any violation of these limits and thus allows you to keep an eye on the quality of your produc- tion. The results are available in tabular and graphic overviews at the touch of a button. Easy installation. 阀阀.ServoGun is easy to configure E昀昀icient calibration. The software allows for automatic force thanks to its start-up wizard. Status keys make operating the calibration using an external, controller-supported force basic functions very straightforward. Thanks to the detailed sensor which is operated via the standard interface of the Simple operation Increased quality acceptance documentation, you can improve diagnosis and mastering sensor. In addition, background processes such • Freely configurable for various applications • Direct feedback from the manufacturing process logging after start-up. as robot handling provide greater process e昀昀iciency during • One software package for the entire production process • Data-driven analysis stationary tip dressing. • Reduced training requirements • E昀昀icient process optimization Flexible application. With 阀阀.ServoGun, you can use any • Optimal troubleshooting servomotors on the market that are compatible with 阀阀 Precise compensation. Thanks to the new force control Scalability controllers. An integrated operator control concept makes it mechanism, you achieve greater force accuracy with • Easy expansion to further processes: ARC welding, laser Web-based software possible to use inline forms for all applications. In addition, the 阀阀.ServoGun. This ensures a higher level of quality, welding, laser cutting, adhesive bonding, CNC • Visualization on any end device software provides freely configurable weld timer interfaces and precision and resistance to external influences. • All important data at a glance numerous expansion options. The e昀昀ective welding gun force is • Local storage of process data independent of gravitational force, age and temperature. Economical. For 阀阀.ServoGun Advanced, external force • Transfer of data to distributed external force sensors can now also be used in accordance customer networks possible 阀阀 specification can now also be used. Product portfolio_Application Software 138_139

阀阀.ConveyorTech. Organizes the coordination of robot actions and conveyor motions. The 阀阀.ConveyorTech option package is designed as a Areas of application: handling, material transport solution for applications that require synchronization between the robot motion and the motion of workpieces through a conveyor system. Through synchronization, the robot can process, grip or set workpieces down on the conveyor system. The position of the workpiece on the conveyor system and the motion of the conveyor system must be clearly known for this purpose. Conveyors of various designs or mobile platforms can be used as conveyor systems. 阀阀.HMI. Makes communication between humans and machines easier and more e昀昀icient than ever. The 阀阀.HMI product family o昀昀ers perfectly tailored Productivity & safety software solutions for operating, controlling and monitoring • Visualization of current and target status as well robots in industrial production. Depending on requirements, as provision of guided work instructions via HMI the 阀阀.HMI easy and 阀阀.HMI zenon variants allow you to (e.g. for start-up & tool change) quickly convert the generic user interface on the 阀阀 smart- • Quick overview of frequently used KPIs for process control PAD to a customized appearance that is optimally adapted to • Interaction between KRL programs and HMI possible – the user’s needs and can be used with no training required. control and querying of HMI views with KRL Shorter cycle times. The robot uses Synchronization “on the fly”. When Greater flexibility. The 阀阀.Convey- Compatibility with the KR C5 robot controller makes 阀阀. • Targeted fault diagnosis through fault visualization via HMI the 阀阀.ConveyorTech software in the changing from a non-synchronized to orTech technology package will impress HMI the ideal visualization software for individual industrial background to synchronize with the a synchronized program section, the you with its high precision which robots as well as for complex robot cells. E昀昀iciency & convenience conveyor motion. This means that it software independently calculates the means that it can also be used flexibly • “What you see is what you get” editor in WorkVisual is not necessary to stop the conveyor motion to be synchronized with the in assembly processes. External axes • Simple configuration using drag & drop function during the production process. The new conveyor. As the conveyor runs contin- (linear units) can be coupled to the • No programming knowledge required motion command DynamicLIN makes it uously, the entire production process is conveyor progress (EO driver), with the • Multilingual user interfaces possible to optimize the velocity of the thus more flexible. Robot and conveyor result that the robot can work longer robot for linear motion. can be stopped synchronously in case of parallel to the conveyor. The “External Cost-e昀昀ectiveness a stop request (e.g. Emergency Stop). conveyor” option o昀昀ers the possibility of • No additional editor required transferring the position and workpiece • Compared to HMI.Zenon – information from a linear conveyor or cost savings of up to 85 % per robot even AGVs (6D) via a PLC. Product portfolio_Application Software 140_141

_System expansions Here’s to great cooperation. Software packages for the cooperation of machine, human and robot. Base technologies can be used with any 阀阀 robot – irrespective of the payload, variant or application. Be it software for sensor communication, for the intelligent networking of robots or for enabling safe human-machine interaction: 阀阀 base technologies boost the flexibility and competitiveness of your production operations. KUKA.UserTech KUKA.SafeOperation KUKA.PLC mxAutomation KUKA.RoboTeam 142_143

阀阀.UserTech. click for more Intuitive robot control directly on the 阀阀 smartPAD. With 阀阀.UserTech, your application can be implemented on The setup of the inline forms and status keys is quick and the robot controller with maximum ease. It allows you to use intuitive thanks to the greatly improved interface. Here, a your own application commands without the need for expert new editor is used, which o昀昀ers the possibility to use own programming skills. commands with usual comfortable inline forms on the con- trol. Any inconsistent entries are immediately detected and 阀阀.UserTech is a system extension that is installed on KSS- prevented by the system. based robot controllers. Be it for setting up automated robot applications, for manual intervention to teach new component Status keys and scripted actions can be freely selected and positions or for maintenance work – robot control is made configured. All commands created can be grouped together in much easier by 阀阀.UserTech via inline forms and status keys. optional packages, saved and thus also used for other robots. With the editor of the 阀阀.UserTech interface, not only can existing application commands be used, but new functions can also be created quickly or commands can be provided with variables. 阀阀.UserTech can be installed on all 阀阀 robot controllers from KR C5 upwards. The advantages of 阀阀.UserTech Functions of 阀阀.UserTech Less training. 阀阀.UserTech makes it easier to create your • Creation of own inline forms own robot applications and reduces the risk of operating errors. • Messages and buttons • Status keys Quicker process. Status keys and scripted actions can be used • Scripts for own inline forms and status keys directly on the 阀阀 smartPAD to integrate common applica- tions into the robot controller. A better overview. Individually configurable technology com- mands allow an easier overview and improve user-friendliness. Product portfolio_System extensions 144_145

阀阀.PLC mxAutomation. The convenient, 阀阀.SafeOperation. universal interface makes 阀阀 robots extremely Safe human-robot easy to operate. collaboration. Operate robot-based production machines inde- You want to produce quickly, safely and in a space-saving man- pendently of the controller. With the 阀阀.PLC ner? The 阀阀.SafeOperation software supports human-robot mxAutomation control software, external controllers collaboration in every respect. can command 阀阀 robots with all basic motion commands. This provides an easy route to imple- 阀阀.SafeOperation combines the latest safety-relevant menting a central, customer-friendly operator control software and hardware components. You can simultaneously concept for robot-controlled production machines. define and monitor the workspaces and protected spaces. Monitoring spaces with 阀阀.SafeOperation. The focus is The outstanding kinematic and safety-relevant func- In this way, you can dispense with mechanical monitoring of on safety. The software package provides up to 16 monitoring tions of the 阀阀 controller are still available. This is the workspaces. Moreover, you reduce the cycle times. spaces and a fixed cell area for safe reduction of the theoret- because the mxAutomation command interpreter of 阀阀.SafeOperation supports safe and e昀昀icient cooperation ical workspace – the definition of these monitoring spaces the robot controller communicates the commands by means of human-robot collaboration (HRC). Safe operation- determines the response of the robot. to the path-planning system, which sets the robot in al stop can be used in manual loading stations, for example, to motion with the usual precision and reliability. reduce the distance to the operator. Each area can be defined individually. Choose between Carte- sian and axis-specific definition. A further distinction is made between these types of space: • Workspace • Protected space • Alarm protected space (non-stopping) • Alarm workspace (non-stopping) • Cell area (non-switchable) Simple programming. With 阀阀.PLC Certified in accordance with PLCopen. Simple control. The combination of 阀阀.RoboTeam. Turns mxAutomation, the user requires mini- 阀阀 is the first robot manufacturer to robot and machine control by means of mal knowledge of robot programming. meet the requirements of the PLC Open 阀阀.PLC mxAutomation enables 阀阀 robots into real team players. The mxAutomation function blocks allow organization with 阀阀.PLC mxAutoma- robots to be integrated e昀昀ortlessly into the 阀阀 robot to be commanded within tion software and is thus certified in ac- existing operator control concepts. The the familiar programming environment. cordance with “PLCopen Motion Control robot can therefore also be controlled Part 4”. Access functions predefined by via the customary human-machine in- High flexibility. If the requirements in 阀阀 are available to the customer. terface. Teach pendants for the machine With the 阀阀.RoboTeam software, up to four robots can production are changed, the appropriate can be used for setting the robot as well, work together. Geometric coupling guarantees a significantly modifications or expansions can be Picking up moving workpieces. provided appropriate safety precautions shorter cycle time. implemented at any time with mxAu- Connecting 阀阀.PLC mxAutomation are implemented. A good integration tomation-based operator control. The to 阀阀.ConveyorTech enables robots example in this context is the incorpora- flexibility made possible by using robots to pick up moving workpieces. The tion of 阀阀 robots into the Sinumerik/ Synchronization of robots. 阀阀.RoboTeam software trans- with regard to processing new series of motions of the robot are adapted by Simatic world on the basis of mxAuto- fers responsibility for conventional, centralized PLC functions, parts or performing additional tasks is the application software to those of mation, as o昀昀ered by Siemens® such as the interlocking of workspaces or program synchroni- . made available for the operator in his assembly lines and conveyors. Using zation, directly to the robot group. In this way, all tasks that usual environment. 阀阀.VectorMove enables the robot to directly a昀昀ect the robot group are carried out autonomously be switched vectorially to “soft” mode by the group. in order to facilitate the removal of components from injection molding Geometric coupling of robots. The geometric path and trans- machines and die-casting machines. fer coupling of multiple robots is linked to various di昀昀erent processes. This enables state-of-the-art assembly line produc- tion and ensures significantly shorter cycle times. Geometri- cally coupled robots provide an extremely flexible solution for all handling tasks in which heavy loads need to be transferred and ensure process-optimized positioning even of pliant work- pieces. This function can also be used for the application of parallel processes alongside the transfer of materials. Product portfolio_System extensions 146_147

_Simulation Planning reliability and time savings. Realistic simulation for rapid integration. Our program modules will support you in planning your new systems or optimizing existing ones. They enable you to plan and calculate future production processes with a high degree of reliability. KUKA.Sim KUKA.MixedReality Assistant KUKA.OfficeLite 148_149

阀阀.Sim. Smart simulation software for e昀昀icient o昀昀line programming of 阀阀 robots. With 阀阀.Sim, you can optimize the operation of your systems and robots outside the production environment – quickly and easily. Time savings Increased sales Planning reliability Verifiability Modular Plan your system and 阀阀.Sim helps your Design system con- The reachability check 阀阀.Sim can be ex- robot concepts quickly, sales team to profes- cepts in advance with and collision detection panded in accordance easily and individually sionally present your very accurate cycle features allow you to with the modular prin- – without actually solutions to end cus- times for increased test the viability of ciple using add-ons for having to build them tomers and to increase planning reliability and your robot programs advanced modeling, in the real world. your sales success. competitiveness. and cell layouts. virtual commissioning or ARC welding. More productivity, safety and competitiveness. The future- From o昀昀line programming to virtual commissioning. 阀阀. oriented 阀阀.Sim software brings robot applications to life Sim creates a digital twin and thus an identical image of the virtually – before the system has even been put into operation. subsequent production process. The 3D simulation covers the The robot motion sequences programmed o昀昀line are depicted entire planning process: from the design of the process to the in real time and analyzed and optimized with regard to their PLC code. The data is 100 percent consistent, which means cycle times. With features such as a reachability check and that the virtual controller and the actual controller work with collision detection, you can make sure that robot programs and exactly the same data. In this way, 阀阀.Sim creates a basis work cell layouts can actually be implemented. Digital simula- for virtual commissioning, so that new production lines can be tion thus o昀昀ers maximum planning reliability for your manu- tested and optimized in advance. facturing processes at minimum cost and e昀昀ort. At the same time, production downtimes are kept as short as possible. Product portfolio_Simulation 150_151

Overview: the most important functions of 阀阀.Sim Analysis. Analyze reaches and identify collision hazards. Virtual commissioning. Exclude potential obstacles that may occur during subsequent commissioning. Make commission- Forecast. Measure energy consumption and optimize the cycle ing faster, more predictable and safer. times of your overall system. Application programming. Use the application modules of Modeling. Generate virtual models of your system. Use a the 阀阀 software portfolio even before a system is imple- large number of interfaces and exchange formats as well mented, and develop, test and optimize the applications that as the extensive component library for this purpose. will be used at your plant. O昀昀line programming. Access the original robot data. Teach Material flow. Determine the ideal components for your auto- motions of the robots collision free in the virtual space. Use mation task (e.g. conveyors, grippers, etc.). all options that are also available in the subsequent robot controller. Seamlessly push your simulated data to the con- Presentation. Use 阀阀.Sim and the wide range of output troller of the actual system. channels (e.g. 3D PDF, video, animation, VR) to present the planned system to your team or your customer even before it Safety. Configure cells and safety zones using the SafeOpera- is implemented. tion application editor, including advanced functions such as braking before restricted areas and export all the results for practical application. Add-ons for 阀阀.Sim. 阀阀 simulation service. Our demand-optimized add-ons 阀阀 simulation services ensure make 阀阀.Sim even more powerful: planning reliability and e昀昀iciency. The 阀阀.Sim Modeling AddOn expands With the 阀阀.Sim Connectivity AddOn, The 阀阀.Sim ARCWelding AddOn The 阀阀.Sim simulation software is powerful and intuitive at These include, for example: the standard modeling functions of you expand the interfaces to include o昀昀ers additional functions for welding the same time. If you do not wish to simulate your processes • Creation of a simulation cell with 阀阀.Sim 阀阀.Sim. This makes it possible to behavior emulators such as WinMOD applications – such as a path generation yourself, we will be happy to support you. Our experts deter- • Preparation of CAD data for simulation create individual component libraries or SIMIT. This allows you to analyze PLC function – and thus enables the reliable mine – risk-free in a virtual environment – which solution • Accessibility investigation of the robot from your own CAD data. This naturally communication more reliably and pre- simulation of such complex processes. concepts are most suitable for your application. From consult- • Collision analysis of the robot cell also includes the kinematic system, the dict the feasibility of your planned work ing on error and feasibility analyses through to the concrete • O昀昀line programming of 阀阀 industrial robots sensors, the material flow and the physi- cell with even greater certainty. planning and implementation of your production processes, • Cycle time analysis of the robot motions cal behavior of the components. we work together to ensure that your vision is implemented • Load data analysis of the tool used (e.g. the gripper) successfully. On request, our application engineers can take • Implementation of individual workshops over complete tasks or support your team in various phases of • Digital 阀阀.Sim training courses with Microsoft Teams the project. All these services are available to you worldwide. Product portfolio_Simulation 152_153

阀阀.MixedReality Assistant. Augmented reality makes new robots easier to start up. The new 阀阀.MixedReality software Augmented Reality (AR) enables intuitive robot startup. It connects the real and visualizes the environment of robot cells virtual worlds to enrich the environment of the robotic cell with clear, uncomplicat- live on the smartphone, making com- ed digital information. Users can detect and correct errors quickly, which accelerates missioning easier and supports fast, safe installation and increases safety. For example, the software can simulate robot mo- and intuitive robot start-up. The mobile tion with a virtual gripper. To prevent damage to the robot or gripper, any potential app displays tools and interference collisions that show up in the AR environment can be prevented early in the real geometries to enable early detection of environment. The software can be used to simulate robot movement with a virtual potential hazards so users can eliminate gripper, for example. If potential collisions are detected in the AR environment, they them before a robot starts work. can be prevented at an early stage in the real environment so that neither the robot nor the gripper is damaged. Set up quickly– Graphical display Augmented reality with a free app and options with as an opportunity for very little hardware. 阀阀.MixedReality robotics and automation. 阀阀.MixedReality is easy to set up The 阀阀.MixedReality Assistant app »Augmented or mixed reality is a and operate: Users install the free graphically displays all relevant vari- future-oriented topic that also o昀昀ers 阀阀.Mixed Reality Assistant on their ables directly on the robot in real time, promising opportunities in robotics,« smartphone or tablet via the Apple App including Cartesian or violated moni- said Roland Ritter, Portfolio Manager Store or Google Play Store. All relevant toring spaces, safety-oriented tools and Simulation at 阀阀. »阀阀.Mixed Reality information about the robot transmits tool spheres. Users also can view the makes robot installation more user directly to the mobile end device via corresponding configuration parame- friendly and safe. This benefits custom- WLAN through a router or access point ters of the spaces or tools. Interested ers at all levels of experience in the field (not a 阀阀 product) and displays visu- parties already can download and test of automation.« ally on the mobile device. No AR headset the free application. The integrated or additional hardware is required. demo mode enables function testing Simply install the 阀阀.MixedReality without a real robot. Safe technology package on the robot controller as a data source, along with one of the 阀阀.SafeOperation technol- ogy packages to use with Safe functions. Product portfolio_Simulation 154_155

阀阀.O昀昀iceLite. Virtual programming system for seamless transition to automation practice. The software uses the original 阀阀 SmartHMI and KRL syntax, so o昀昀line operation and programming correspond exactly to those of the robot. The programming system has the same characteristics as the 阀阀 System Software: • Each 阀阀 System Software release is available in full with all of the functions (a hardware periphery connection is not possible) • KRL syntax check by the compiler and interpreter provided • Executable KRL application programs can be created • Sequence control of robot application programs in real time: improved cycle times • Programs can be optimized on a standard PC at any time and on a regular basis • Digital input signals can be simulated to test signal polling in the KRL program • Immediate productivity. The KRL programs that are created can be transferred one-to-one to the 阀阀 robot controller and ensure immediate productivity. • Independent and flexible thanks to the virtual machine. The installation is thus independent of the host system and its operating system. Di昀昀erent versions of 阀阀.O昀昀iceLite can be installed at the same time and are therefore flexible in terms of their application. Use of 阀阀.O昀昀iceLite. 阀阀.O昀昀iceLite is the virtual 阀阀 robot controller and primarily intended for o昀昀line programming and application development. It can, however, also be used in conjunction with: 阀阀 robot training, application develop- ment, 阀阀.WorkVisual 6.0 or higher. The programs that are created using the virtual controller can be transferred to the robot one-to-one and ensure immediate productivity. Product portfolio_Simulation 156_157

_System Software Open, flexible, powerful and intuitive. 阀阀 operating systems for the reliable implementation of your application. The linchpins of the entire control system for 阀阀 industrial robots are the operat- ing systems 阀阀.SystemSoftware, 阀阀 Sunrise.OS and the new 阀阀 iiQKA.OS. KUKA.SystemSoftware KUKA iiQKA.OS KUKA Sunrise.OS 158_159

Basic functions Optional functions represented by preconfigurations (in- cluding dependency mapping) of 阀阀 Programming for di昀昀erent skill levels. Safe robot. Extended safe monitoring technology packages – such as a 阀阀. 阀阀.SystemSoftware. From simple programming using inline of the robot and assurance of system HMI solution, a 阀阀.GripperSpotTech forms to expert programming in the safety with 阀阀.SafeOperation, configuration or a 阀阀.RobotSensorIn- Established, flexible and safe: high-level language KRL (阀阀 Robot 阀阀.SafeRangeMonitoring or terface context. Language). 阀阀.SafeSingleBrake. the open operating system for Customer-specific interfaces. With the Interpreter. In addition to the robot Cooperating robots. Both in terms of 阀阀 HMI product family, we provide the entire robot control system. interpreter, up to eight parallel cyclical shared workspaces and in the form of the capability of entering the domain of (submit) interpreters are available. load sharing between multiple robots customer-specific user interfaces at two in teams of up to 6 robots using di昀昀erent levels of complexity. For simple Field bus communication. Configura- 阀阀.RoboTeam. applications – 阀阀.HMI Easy – and for The 阀阀.SystemSoftware – KSS for KSS enables you to implement an extensive range of robot-based applications. tion and I / O mapping of the field buses the demanding user – 阀阀.HMI Zenon. short – is the operating system and thus KSS helps you to achieve your goals faster and more e昀昀iciently, whether you are supported by the 阀阀.SystemSoftware Data exchange. TCP / IP data communi- the heart of the entire robot controller planning, installing, commissioning, operating or maintaining a robot-based system. (ProfiBus, DeviceNet, PROFINET, ETH- cation (binary / xml) to external systems Vision – in 2D and 3D. 阀阀.VisionTech for the majority of the 阀阀 robot port- It is subjected to continuous further development by 阀阀 as an open, flexible and ERNET / IP, EtherCAT) is carried out via with 阀阀.EthernetKRL. o昀昀ers tools for 2D object recognition, folio – including traditional five-axis and secure platform to meet the high demands in the robotics environment. 阀阀.WorkVisual. quality recognition, and code and optical six-robots, as well as the new SCARA and Sensor applications. Real-time capable character recognition (OCR). DELTA robots. Multilingual user interface. Up to 26 lan- sensor connection / communication 阀阀.PerceptionTech enables the guages are available for selection in the through 阀阀.RobotSensorInterface or perception of the environment in 3D. 阀阀.SystemSoftware user interface. 阀阀.ForceTorqueControl. Customers can implement any of the 3D vision applications from Roboception. Rights management. The system is IT security. Protection of the controller supplied with the rights for operating against malware through the Engineering functions Open & flexible Secure & protected Get it done faster modes and functions preassigned to 阀阀.Ikarus antivirus solution or the As the only system software from a In today’s world, where productivity and With industry-leading connectivity the hierarchical user groups so that no 阀阀.CPC whitelisting procedure. Project-based. Configuration of the con- major robot manufacturer that is based competitiveness are heavily dependent options based on an open and flexible adaptation is required for most custom- troller using database and catalog-based on Windows 10, KSS o昀昀ers a number of on networked hardware and software, platform, the “functional twins” KSS 8.6 ers. Nevertheless, this assignment can Conveyor. Synchronization of robot projects – created using unique advantages. There are no limits it has never been more important to and 8.7 provide a solid foundation for be configured by the administrator via motion with the motion of compo- 阀阀.WorkVisual. to your imagination when it comes to ensure a stable and protected system. getting your work done faster – and we function groups if required. nents / conveyor systems using using 阀阀 robots and the connected Safety and security at the highest have incorporated additional user-friend- 阀阀.ConveyorTech. Soft PLC interface. Integrated interface peripheral equipment. Whatever it is, level – 阀阀 is synonymous with safety ly functions to reduce commissioning Flexible configuration of additional in 阀阀.WorkVisual to 阀阀.Multiprog KSS makes it possible, with unrivaled and security. For us, there is no middle and integration times. drives and / or customer kinematic sys- Safe communication. Available as a dis- – the Soft PLC engineering environment access to modification and adaptation ground on this issue, which is why we tems. Operation of asynchronous, infinite- crete dual-channel technology interface of 阀阀.ProConOS. for your solution within a familiar and place it at the foundation of every ly rotating or force-controlled external or as safe field bus communication via convenient platform. 阀阀.SystemSoftware development. axes and master-slave drives in a group. Ethernet-based protocols to the safety Load data determination. Determina- PLC (PROFIsafe via 阀阀.Profinet M / S, tion of the load parameters of real tool Backup / restore. Server-triggered, proj- CIP Safety via 阀阀.EthernetIP or FSoE attachments by means of pendulum ect-based backups of the system config- via EtherCAT master-master gateway). motions using the 阀阀.LoadDataDeter- Designed for any application. The uration and installed options through mination option. “functional twins” KSS 8.6 and 8.7 o昀昀er the integrated backup manager. User login. Additional login methods – new functions without changing the enabled by 阀阀.Userkey. Simulation. Installation and evaluation existing programming environment and Connection to iiQoT pre-installed. With of complete robotic cells using user interface – if you are familiar with the pre-installed 阀阀.DeviceConnector, Expansion of the basic functionality. 阀阀.Sim. 阀阀.SystemSoftware and KRL, you will 阀阀 systems are quickly integrated Integrated deterministic Soft PLC with immediately feel at home. And thanks to and connected to iiQoT – the Indus- all the advantages of access to the I / O Virtual robot controller. Virtualized the expertise that we have built up over try 4.0 solution from 阀阀. system and the existing system through version of 阀阀.SystemSoftware KSS decades, combined with feedback from 阀阀.ProConOS. available as 阀阀.O昀昀iceLite. our customers, the current KSS versions Customer-defined technology modules. Customer-specific technology packages. 8.6 and 8.7 are the result of internal 阀阀 integrators and end customers Creation of your own customer-specific and external feedback. In combination can expand the library of available 阀阀 software packages using 阀阀.Option- with assistance from inline forms, inline forms and status keys according PackageEditor. Further modules are pro- project-based engineering and proj- to customer requirements by using vided here by the add-on technologies ect-independent online programming, 阀阀.UserTech technology. In inter- 阀阀.UserTech and 阀阀.HMI Easy. it is clear that 阀阀 has listened to the action with the 阀阀.OptionPackage- suggestions and wishes of users during Editor, these modules can be quickly Recovery. Image-based backup solutions the development of KSS. and easily integrated into a 阀阀 through 阀阀.Recovery. system. Other possible modules are Product portfolio_System Software 160_161

阀阀 iiQKA.OS. Robots for the People. A new era of 阀阀 robotics. 阀阀 has written robotics history. As a trailblazer and pioneer trailblazer for new technologies and smart solutions. For ex- ample, 阀阀 has broken down the boundaries in safe coopera- tion between humans, and the boundaries of safe cooperation between humans and machines. With iiQKA, 阀阀 is now taking it a decisive step further: iiQKA is an intuitive operational and digital ecosystem that makes automation easier for everyone – whether you are an expert in robotics or want to create your first application with a robot. The Cobot LBR iisy is the first 阀阀 robot to run on the new iiQKA.OS operating system. The keys to simple industrial automation for everyone. Configure your robot application in under 90 minutes. This With the perfect interplay of the iiQKA.OS operating sys- is how robotics works for everyone: in the automation world tem and the open ecosystem Robotic Republic, the world of iiQKA, all available building blocks of a robot application of 阀阀 Automation is sustainably simplified. Closely fit together seamlessly. The iiQKA.OS operating system and interlocked, both building blocks ensure that the simple the available hardware and software components from the automation of production processes becomes possible for Robotic Republic, 阀阀's ecosystem, make the path to your everyone. Robotics for everyone – newcomers and experts own robotic automation intuitive and easy. From planning alike. and purchasing to installation, commissioning, and e昀昀icient In just a few clicks to a fully-functional robot application. iiQKA creates a robotics use. Ideal for companies planning to enter automation and world in which everything fits together at the touch of a button, works quickly and for industry experts to solve their tasks faster with maximum can be controlled intuitively. Get everything you need to easily install and operate performance and more e昀昀iciently. your robot. Unlock the benefits of robotic automation, with or without prior knowl- edge of robot programming. Plug-in tools and APIs Robotics iiQKA.OS Product portfolio_System Software 162_163

阀阀 Sunrise.OS. The operating system for graphic programming of sophisticated robot applications. 阀阀 Sunrise.OS is the current operating system software for the 阀阀 LBR iiwa and other 阀阀 Mobility products. Together with 阀阀 Sunrise.Workbench, 阀阀 Sunrise.OS o昀昀ers all the functions needed for programming and configur- ing sophisticated robot applications. Graphic programming with 阀阀 Sunrise.OS Other advantages of graphic programming 阀阀 Sunrise.Workbench engineering suite The approach to programming with Sunrise.OS: the Appli- • Structured. The process diagram automatically illustrates the • Ergonomic user interface cation Framework provides an editor that assists you in sequence in a structured manner due to its form. So-called • Program editor with many powerful user-friendly functions modeling the robot’s work sequences graphically. Using the wizards provide assistance during planning. • Object-oriented programming with JAVA 阀阀 smartPAD, it is also possible to check the individual • Consistent. The block diagram can be used throughout the entire • Fast start-up work steps that you modeled previously and, if necessary, in- design process (planning, programming, planning, maintenance). • User-friendly diagnostics tervene manually at any time. The fact that the JAVA program • Reusable. Each block can be used again in other applications and • Integrated user manual code is displayed in so-called blocks means that planners are expanded as desired. • Professional debugging also able to generate processes without programming knowl- • E昀昀icient. Many steps are transferred to the o昀昀line design process edge. At the same time, it is possible to switch back to expert and expedited as a result – saving time and cutting costs. mode and use the full power of JAVA. • Scalable. The blocks can be used in a hierarchical manner and also merged into a group. Product portfolio_System Software 164_165

_Cloud-based services Keep an eye on your robot systems. Wherever you are. Cloud-based software is one of the cornerstones of Industry 4.0. Cloud-based services from 阀阀 digitalize and optimize your production. KUKA iiQoT KUKA Xpert 166_167

阀阀 iiQoT. Data-based added value through IIoT for your robots. 阀阀 cloud solution: The advantages of uncomplicated, secure, cost-e昀昀ective our cloud-based IIoT solution Data-based automation made easy. One platform for all robots: Big Data for monitoring, Secure connection. Security matters: the data are located on Maximize the operating time of your visualization and troubleshooting. What condition is your a European server. They are optimally protected from loss and robot fleet with 阀阀 iiQoT. The central robot in? How e昀昀iciently is it working? And what about the failures. IIoT (Industrial internet of things) entire robot fleet at your company? 阀阀 iiQoT has an eye on platform supplies all important data all the condition data: from hardware to software and on to Up to date at all times. You do not have to worry about in real time, making not only remote the controller. The central platform leverages the advantages operation or maintenance, but always have access to the monitoring of the robot systems but of the Industrial Internet of Things and bundles the data of latest version. also troubleshooting more e昀昀icient. a complete robot fleet transparently and clearly in one dash- board. You can access it around the clock from any location. Scalability. Scaling tailored to your needs: robots can be added The most important functions include systems management, to or removed from the fleet as desired. preventive maintenance, fault detection as well as warning messages. Instead of simply visualizing raw data, 阀阀 iiQoT High availability. Enhanced performance and availability: Your delivers supplementary orientation parameters, enabling mes- processes run reliably and there is no need for time-consum- sages to be easily interpreted and faults e昀昀iciently rectified. ing system recovery. The IIoT platform, implemented by 阀阀 subsidiary Device Insights, is suitable for small and large fleets – and clears the Reduced costs. No complex hardware (expensive maintenance) way for the Smart Factory. at your company required. A gateway or existing hardware can be used. Optimization Fault finding Clear and quick Increased Independent of location and device. Access robot fleet data of the fleet and troubleshooting overview e昀昀iciency from anywhere at any time: 阀阀 iiQoT o昀昀ers maximum • Management of systems • Notification of problems • Transparency across the • Safeguarding system flexibility. and machines • Saving time during fault entire robot fleet due to productivity • Checking safety finding IIoT technologies • Identifying potential for • Robot maintenance • Increasing availability • Remote monitoring outside improvement in the indus- production halls trial environment • Access to all required data • Targeted actions from all devices One platform for all robots: monitoring, visualization and IIoT: easy to use, for any industrial requirement. 阀阀 iiQoT troubleshooting. What condition is your robot in? How e昀昀i- is characterized by an expandable software ARChitecture. iiQoT ciently is it working? And what about your company's entire is modular in structure, which allows us to respond flexibly to robot fleet? 阀阀 iiQoT has an eye on all the condition data: a wide range of customer requirements. This makes it easy to from hardware to software, and on to the controller. The central find your way around and provides you with valuable functions platform leverages the advantages of the Industrial internet of depending on your industrial application requirements. things and bundles the data of a complete robot fleet transpar- ently and clearly in one dashboard. You can gain access from Avoiding production downtime thanks to IIoT application anywhere, around the clock. The most important functions The IIoT software from 阀阀 is strongly oriented towards the include systems management, preventive maintenance, fault needs of companies: minimizing downtime and maximizing detection as well as warning messages. Instead of simply visu- operating time. This is achieved through the optimal inter- alizing raw data, 阀阀 iiQoT delivers supplementary orientation action of various modules, such as “Condition Monitoring”, parameters, enabling messages to be easily interpreted and “Fault Diagnosis” and “Changelog”. It is thus possible to faults e昀昀iciently rectified. The IIoT platform, implemented by identify and respond to faults quickly. 阀阀 iiQoT users can 阀阀 subsidiary Device Insight, is suitable for small and large log into the corresponding robot in the selected line and cell fleets – and paves the way for the smart factory. in order to view the problem. If troubleshooting does not succeed in the first step, you can quickly access diagnostic data via “Fault Diagnosis”. Premium version iiQot.Advanced. With the premium version 阀阀 iiQoT.Advanced, which is subject to a fee, we o昀昀er you additional applications beyond the core functions that enable you to plan maintenance and servicing work even more precisely, avoid downtimes, optimise production cycles and measure energy consumption. Product portfolio_Cloud-based services 168_169

阀阀 Xpert. Knowledge. Anytime. Anywhere. 阀阀 Xpert Pro 阀阀 Xpert Basic Product Information Spare Parts Specifications Safety Assembly Instruction Instruction Manual Operating / Programming Instructions CAD & Simulation Data Case Database with Symptom, Cause and Solution Detailed Operating Instructions KSS System Variables Compatibility Overviews Guidelines Function Descriptions A digital knowledge database covering Instructions and documentation for Manuals, product instructions and Downloads of Code and Configurations all 阀阀 products, accessible from all 阀阀 products always at hand. more: what content does 阀阀 Xpert anywhere, at any time. 阀阀 Xpert pro- With our digital knowledge database o昀昀er? 阀阀 Xpert o昀昀ers you bundled vides comprehensive technical informa- for technically relevant information and and digitalized know-how about 阀阀 tion especially for service technicians, documentation about all 阀阀 prod- products in a web-based application. planners, programmers, operators and ucts. Independently solve problems as In addition to the paid version 阀阀 start-up technicians. they arise and save valuable time. Xpert Pro, the free version 阀阀 Xpert Basic is also available for our customers, containing all the required documents Minimize downtimes. Gain a better understanding of system Knowledge available 24/7. Get the right information when and information for your 阀阀 products. messages through causes, symptoms, and solutions. Fix prob- you need it most, without wasting valuable time. lems with high-quality work instructions. Linked and interactive information. Interactive content such Increase your e昀昀iciency. Find urgently needed information as videos* with semantically linked data help you to obtain all with the help of free text search and filters for products and relevant information for the selected product. information types. Helping people to help themselves. Work instructions help High-quality content. The content is created by technical you to complete tasks from commissioning to maintenance editors and reviewed by product experts. 阀阀 Xpert is also and repair of 阀阀 products. used by 阀阀 Support. Product portfolio_Cloud-based services 170_171

_Global Customer Services Our service. Your success. German engineering, quality, creativity and a tireless commitment to our users: at 阀阀, this has been the basis for decades of exceptional technologies that have helped our customers gain a decisive competitive advantage. We were the pioneers in the world of robotics. Today, we are a global leader in innovation. Our passion is to create future-oriented solutions that make even complex automation tasks easy. 172_173

阀阀 Global Customer Services. For perfect customer service. With our global network, and by using the latest means of communication, we can o昀昀er our customers the outstanding service of a global market leader. Speed, reliability and professionalism are essential in guaranteeing e昀昀icient produc- tion processes – throughout the entire life cycle of your automation solution. For this reason, we take an open-minded approach to your specific and individual re- 9,500 di昀昀erent parts in stock quirements. In addition to our experience from everyday operations and findings from research and development, feedback from our customers also helps us to deliver the 1,100 deliveries per week best service possible. More than 250,000 70 subsidiaries worldwide industrial robots on the market in 4 regions Always there for you worldwide: � Qualified and excellently trained service technicians & programmers �Certified and standardized Colleges � Global infrastructure and regional hubs for rapid spare parts supply �24/7 professional support 51 College sites Find the right contact person – with more than 19,000 participants we will be happy to help you: www.阀阀.com/customer-service Over 1,400 employees in Customer Service Product portfolio_Global Customer Services 174_175

_About 阀阀 阀阀 Global Customer Service. To maximize your success. Our business does not end with the sale of a robot. We o昀昀er a wide range of services for the robot, stretching from the decision phase for automation to training, pro- gramming, maintenance and refurbishment of used machines. All the products o昀昀ered by Customer Service have been designed with one goal in mind: maximizing your success. We exercise our passion and enthusiasm to this end. We are always there for you – whether you need technical assistance or advice on the optimal maintenance philosophy or production optimization. Hotline Hotline The 阀阀 Hotline provides expert assistance for technical challenges regarding the robot. A globally standardized ticket customerservice@阀阀.com system enables seamless collaboration, no matter where the robot is located. Use my.阀阀.com in conjunction with the 阀阀 Hotline for an even faster response time and greater transparency. Consulting Consulting Our Customer Service consultants will advise you individually on site and deliver customized solutions that meet your exact customerservice@阀阀.com requirements. With the right answers regarding spare parts, maintenance, programming & optimization as well as retro- fits, the consultants ensure your success. Self-Service with my.阀阀 www.my.阀阀.com My.阀阀.com is a powerful self-service platform. Registering your robot fleet gives you access to tailored product docu- mentation and the Xpert database for fault analysis including valuable work instructions. Beyond this, my.阀阀 links your robot fleet to the 阀阀 marketplace – thus making the search for the right spare parts or available services a breeze. Product portfolio_Global Customer Services 176_177

_About 阀阀 click for more 阀阀 Customer Services – Portfolio. Because we live and breathe 360° support. A timely upgrade or refurbish- The optimal choice of the robot ment ensures the sustainable type and the implemented use of robotic automation. technologies lay the foundation Depending on your operating P for successful robot automation. h l parameters and requirements, s a Simulation, feasibility studies i n b experts from 阀阀 renew your r & and test setups by our 阀阀 u f S system – from selective up- e e technology experts reduce risks R l grades to renewal of the entire e and guarantee minimum plan- c & t robot system. This assures a sec- ning times. e ond life cycle of your investment. d a r g p U gram Availability, performance and Op ro In the Setup & Program phase, quality are the key factors in era & P 阀阀 technicians undertake successful production. Our te p the programming work, develop preventive maintenance and flex- & M etu intelligent application solutions ible service levels – along with a ai S and ensure smooth installation guaranteed supply of spare parts ntai of the robots. We do everything – assure high availability of your n to make sure that every start of robot. Qualified performance production is successful and that checks by 阀阀 experts addi- the quality is right. tionally identify optimization po- tential in terms of performance and quality. Product portfolio_Global Customer Services 178_179

_Plan & Select Good planning. Fast, safe and successful implementation. 阀阀 supports you with four important modules to ensure that your project idea and requirements can be turned into a complete implementation concept with Added value for you minimum e昀昀ort and cost. • Use 阀阀 robots and technolo- gies correctly and get the most out of them • Reduce project costs and risks through professional support and analysis • E昀昀ective safety concepts and mini- mized cell sizes KUKA Technology Packages. KUKA Application Center. KUKA Safety Services. Considering KUKA.Sim. The right robot and the right technology. Tests and feasibility studies. safety right from the planning phase. Efficient planning through simulation. KUKA experts advise you on the selection of the most suitable With comprehensive test setups and feasibility studies From conventional safety concepts to human-robot collabora- Well-grounded simulation of the robot cell minimizes risks robot as well as the appropriate technologies and components – whether for welding, image processing or other applica- tion – we are happy to advise and support you, for safe imple- in terms of accessibility and cell layout. Beyond this, the cycle for your application. tions – we ensure the correct design of the components and mentation in accordance with current safety standards. time can be determined and already optimized o昀昀line. This are able to test critical areas of your application. This provides guarantees a rapid, e昀昀icient planning phase and lays the foun- reliable results even before the actual project is launched, dation for a successful project. thus minimizing planning risks. Product portfolio_Global Customer Services 180_181

_Plan & Select click for more 阀阀 College. The easiest and most modern way to work with robots. 阀阀 leaves nothing to chance in this area and o昀昀ers state-of-the-art methods Added value for you Target groups and courses. To ensure • For complete range of courses, see for the training and development of your employees. • Globally certified standards for learning success, the 阀阀 courses are https://college.kuka.com the training process & trainers geared to the respective target groups. • All technologies Your company benefits from your employees’ capability to • State-of-the-art infrastructure • All locations • successfully implement the project through correct planning • Trainers with practical experience and assessment of risks • 50% practical content • ensure targeted programming and implementation • increase productivity and safety in your system • respond quickly and e昀昀iciently to production changes 阀阀 College supports your employees – from beginners to experts – with an in- telligent combination of digital media and practical in-person training – a powerful Operator. Can operate the equipment, Programmer. Creates the robot program- Start-up technician. Configures safety learning platform that can be expanded with customized training as needed. make program adjustments and resolve ming and the entire application program and interfaces to PLC and peripherals problem situations Course. Operator course, Course. Programming 1 and 2 Course. SafeOperation, In-person training Certified trainers On-site training sessions Online Operator Pro Profinet Configuration at 阀阀 College Highly qualified We come to you, E-learning modules and inter- 50:50 theory/practice and evaluated anywhere & anytime active online webinars in the combinable with comfort of your own home online modules Maintenance technician. Analyzes Planner/Designer. Plans, simulates and Manager. Decides on the application malfunctions and rectifies electrical ensures the correct design of the robot of robots with regard to safety, or mechanical problems ROI and technology Course. Mechanical Servicing, Course. 阀阀 Sim, Robot Selection and Course. Training for managers, individu- Electrical Servicing Integration, Cell Safety al focal points The modular and flexible course structure precisely targets the needs of the respective user. Modern e-learning modules and webinars complement the practical seminars at 阀阀 College. The following example shows how you can leverage this to become a programming expert. Beginner Expert Get an overview Establish basic Learn how to work Gain in-depth knowl- Expand your pro- Become an expert knowledge with the robot edge of specific gramming skills topics Modern training envi- Custom-tailored Digital Learner Platform Xpert ronment workshops Digital support through videos, Knowledge base – Certified Colleges – Training modules tailored tutorials and self-study modules Expertise on demand Webinar E-learning module Programming 1 E-learning module Programming 2 E-learning module worldwide exactly to your individual throughout your professional life Fundamentals Basic knowledge Move and program “Mastering” or Optimize motions, Optimize cycle times requirements of robotics, as a of robot cell, PLC, robots “Loads on the Robot” integrate sensors live online event field bus Product portfolio_Global Customer Services 182_183

_Setup & Program _Setup & Program 阀阀 programming support. 阀阀.AppTech. Reach your goal Your choice for fast and e昀昀icient faster with established standards. robot programming. Highly qualified and dedicated sta昀昀 will support you throughout the entire program- Added value for you Our option package provides the common thread in application programming Time and cost savings during start-up on site ming and start-up phase. Whether it is just a matter of minor program changes • Experienced programmers with defined interfaces, ready-made program structures and modules. or the application implementation of a complete robot cell: the 阀阀 engineering guarantee fast and competent team is the right partner for your project – in practically every technical discipline. implementation of the application 阀阀.AppTech includes • We know how to apply our techno- • Proven station and component program templates logy packages. This enables us to • A comprehensive library of customizable and expandable function blocks Modification reduce unnecessary project risks • PLC function and data blocks for seamless, optimized PLC programming Optimization • Comprehensive o昀昀line preparation for common PLC manufacturers Start-up Preparation of the application ensures the shortest possible start-up times on With 阀阀.AppTech as the company standard, you save valuable time since the pro- Usual Use of the real system gram logic and operator control concept are always identical. programming 阀阀.AppTech with KRL Choose the appropriate programming support to match your project-specific circumstances Comprehensive Flexible Individual Installation and configuration. Complete cell and Programming support Hand-in-hand Professional, precise installation robot programming via support quotas programming support From the first simulation to the ramp- Support your robot programming Execution of specific project pha- and start-up support. up phase and acceptance – through flexible quotas. ses of your automation. the complete handover for your auto- mation project. We install and assemble your equipment. Through error-free initial start-up and Added value for you installation, we ensure correct operating parameters of the robot components. • Less wear and longer service life This increases durability, avoids unwanted problems when replacing components of your equipment and reduces maintenance costs. • No reteaching after maintenance Our scope of services and repair • Initial robot start-up and configuration • Correct configuration and function – Correct configuration of the load cases, robot check right from the start – Load data determination, correct adjustment of the energy supply system • Robot and KL assembly – Precise installation according to specifications – Acceptance report Product portfolio_Global Customer Services 184_185

�Operate & Maintain �Operate & Maintain click for more Customized concepts. 阀阀 maintenance agreements and service levels. For every maintenance philosophy. For maximum availability of your system. We are driven by the will to actively maximize our customers’ productivity. Our Added value for you Regular preventive maintenance is the cornerstone of high availability for your sys- Added value for you highly qualified service personnel is available to you with short response times via • Short response times, thanks to tem. By choosing the appropriate service level, the response time can be reduced to • Prevention and avoidance remote and on-site support. 24/7 service and 阀阀 technicians a minimum: in case of unexpected problems, you can reach our technicians of unplanned downtime on site 24/7, 365 days a year. For new systems, we also o昀昀er the option of a warranty exten- • Guaranteed fast start of technician Our customized service concepts adapt to your maintenance philosophy and require- • Preventive maintenance avoids sion to a total of 5 years. This rules out any surprises for you. call-out and rapid provision of ments. We proactively support you in maximizing all production parameters. unplanned downtime spare parts 24/7 and 365 days a • Certified technicians and manu- All measures pursue one goal: maximum availability of your system. year facturer quality ensures a high • Plannable costs for maintenance first-time fix rate and repairs • Leveraging optimization potential • 100% expertise around the globe through 阀阀 process and robot specialists Preventive maintenance Warranty Service level • Maintenance agreements and service levels Parts24 Service24 Combi24Pro MaintenancePro WarrantyPro System availability • Extension of warranty Qualified technical hotline support from 阀阀 robot • 24/7 hotline support and availability specialists with exclusive priority switching 24 hours • Preventive maintenance management a day, 365 days a year Guaranteed start-of service specialist call-out within max. 2 hours of the call, 24 hours a day, 365 days a year + Guaranteed provision of standard spare parts within • Detailed analysis and performance check max. 2 hours of the call, 24 hours a day, 365 days a year Production output • Cycle time optimization 阀阀 Xpert license (web-based knowledge base) • Adaptation of cell layout and arrangement Analysis and error processing on the basis of submitted • Improvement of ease of operation program printouts and files + Service call-out on site Annual preventive maintenance • Detailed analysis and performance check Warranty extension to a total of 5 years Production quality • Process optimization • Hardware and software upgrade Documentation and maintenance certification • Enhancement of process stability Travel costs and expenses for the annual maintenance visit (weekdays) Service included in the price of the agreement Service covered by the agreement and invoiced on a time and material basis and at agreed flat rates Service optionally available as part of the agreement Product portfolio_Global Customer Services 186_187

�Operate & Maintain �Operate & Maintain Spare parts and repairs. 阀阀 Digital Touchpoints. Maximum availability. Anywhere. Anytime. Your digital connection to the world of 阀阀. Even the tiniest of parts can have a huge impact if they no longer work correctly. Added value for you Create your support requests online and Use the Spare Parts Finder to quickly The 阀阀 Xpert digital knowledge Benefit from our 阀阀 spare parts service: • Extended cut-o昀昀 times / track the processing status. Remain and easily select and order the spare base provides comprehensive technical acceptance times up-to-date at all times, and promptly part you need for your robot. information, such as instructions and • Utmost quality thanks to perfect matching to our robots, cells and systems • Order management around the receive the support you need. documentation for your 阀阀 products. • Fast and comprehensive spare parts supply via our modern central warehouse globe 24/7, 365 days a year in Göttingen • Worldwide customs clearance • Creation of individual spare-parts and wearing-parts packages • Maximum parts availability • Exchange, reuse and repair of defective components in our 阀阀 repair center • Uniform processes and utmost transparency Self-Service Spare Parts Finder Digital knowledge base Global Hub Strategy Central Warehouse – Support & Asset Management Products & Services Göttingen Hub America – Atlanta Hub APAC – Shanghai The global 阀阀 hub strategy creates the infrastructure to ensure fast spare Manage your robots, Service portfolio Work instructions parts deliveries around the world. training & licenses This allows you to minimize downtime. Register your 阀阀 products quickly and The digital product catalog provides Get 24/7 direct access to work instructions easily online and receive access to com- you with a comprehensive overview of as well as to fault diagnosis and trouble- 阀阀 repair and exchange concept. The 阀阀 repair and plete product documentation. Manage our service portfolio, spare parts and shooting options for your 阀阀 assets. exchange concept o昀昀ers a safe and cost-e昀昀ective alternative Added value for you your 阀阀 licenses and stay up to date our digital products. Buy products direct- to new parts for many components. Our intelligent exchange • Cost savings with the repair and on employee training and development. ly online or submit a quotation request. concept reduces repair costs to a minimum compared to the exchange concept price of a new part. The average cost of an exchange repair • Quick response time due to advance is significantly less than the price of a new part and is based shipment of the spare part and on the actual repair requirements. You benefit from the cost later return of the defective part advantage – regardless of the condition of the defective part. • Manufacturer-certified repair and quality standards Product portfolio_Global Customer Services 188_189

�Operate & Maintain Increase output. Competent. Reliable. Trustworthy. Challenges in your production The success of automated production is based on improvement of the relevant op- Added value for you Further 阀阀 services erating parameters. Important parameters that need to be optimized on an ongoing • Analysis and identification of opti- basis include: mization potential by experienced for your Operate and 阀阀 application engineers Maintain phase • Productivity • Process quality • Targeted and fast implementa- Cycle time optimization Improvement of • Cost-e昀昀ectiveness • User-friendliness tion of measures based on initial mechanical stress • Connectivity • Availability analysis Reduction 阀阀 Backup Services • Highest standard of certification of rejects • Automation and integration of and safety your backup strategy into existing • Enhancement of process accuracy, infrastructures reliability and product quality • Storage locations on external drives for centralized archive management • Individual configuration of backup mechanisms 阀阀 Safety Checks • Check of the safe configuration In two steps we can support you in optimizing your operating parameters. • Comparison of existing safety spaces with the layout 阀阀 Performance Check 阀阀 Programming & Engineering • Check of the clearances and stopping Experts from 阀阀 carry out a comprehensive The 阀阀 team implements the optimization distances at space boundaries analysis of your system on site. measures defined in the action plan. • Safeguarding of HRC applications including force measurement Added value for you • Fast resumption of production Action in a backup situation Plan • Continuous alignment with the latest safety standards • Assurance of the work safety of your automation • Well-founded analysis of optimization potential • Robot programming by experienced 阀阀 application engineers • PLC programming • Uncovering of unused potential by identifying downtime • Upgrade and refurbishment measures or malfunctions • Process optimization • In-depth process analysis to rectify quality issues • Software and plug-in development • Identification of potential for optimization in cell • Digital services layout and step sequence Increase of pro- duction output Assurance of prod- Enhancement of uct quality user-friendliness Product portfolio_Global Customer Services 190_191

�Upgrade & Refurbish click for more click for more 阀阀 Upgrade and Refurbish Services. Extend the service life of your robot automation. When systems are in use for a prolonged period, it may be necessary to make adjust- Added value for you ments. This is the case, on the one hand, when production conditions have changed. • Maximization of the technical On the other hand, an upgrade will become necessary when spare part availability availability of your system and support options can no longer be guaranteed. If a robot system is not brought • Securing of your competitiveness up to date, there is a greater risk of unplanned downtime and maintenance costs. through the latest technologies With Upgrade & Refurbishment Services, 阀阀 ensures the maximum service life of and high availabilities your robot systems. • Maximization of your producti- vity and reduction of rejects and follow-up costs • All from a single source, along with expertise directly from the manufacturer �before �after Used robots and machines: your cost- e昀昀ective entry into robot automation 8 9 10 11 12 13 14 15 16 17 18 … Service life in years In addition to new products, 阀阀 also offers used industrial robots. These are extensively inspected by us, Operate & Maintain overhauled if necessary and offered with a warranty on all parts. Whether Service life of to rent, loan or purchase, used robots Average service life Long service life automation from 阀阀 offer the opportunity of a particularly cost-effective entry into robot-based automation. 阀阀 Refurbishment Services 阀阀 Retrofit Services 阀阀 Refurbishment Services prepare your robot and system Particularly where systems with a long service life for their second life cycle. Besides targeted individual mea- are concerned, a close inspection is guaranteed. Our sures, 阀阀 o昀昀ers attractive refurbishment bundles at your 阀阀 engineers will be at your side for your retrofit site. Our 阀阀 experts work with you to determine the neces- project, and work with you to develop a strategy Added value for you sary scope of the refurbishment project. for future-proof automation. • Customer-specific adaptations The 阀阀 refurbishment modules Our range of services for your retrofit project possible at any time (e.g. energy supply systems) • Short delivery times through robots available from stock 阀阀 Retrofit Check • Three reliable quality categories: 阀阀 Robot Refresh Packages • Well-founded analysis of the current state on site Superior, Premium and Certified Complete overhaul of your robot arm including exchange • Coordination of customer requirements • Tested quality and warranty of all common wearing parts. • Determination of retrofit measures on all parts • Project preparation Please feel free to contact us if you 阀阀 Retrofit Project would like to sell your used 阀阀 robot. 阀阀 KSS Upgrades 阀阀 CBS • Mechanical and electrical design Software and PC upgrade Service Bundles • Simulation and o昀昀line programming (robot and PLC) for a future-proof Worry-free exchange • Dismantling of the old equipment robot system concept for counter- • Installation and start-up on site, programming balancing systems • Issue of the CE declaration of conformity • Production support and optimization Product portfolio_Global Customer Services 192_193

kuka.com/contacts facebook.com/kukaglobal youtube.com/kukarobotgroup twitter.com/kukaglobal linkedin.com/company/kukaglobal instagram.com/kukaglobal Details provided about the properties and usability of the products are purely for information purposes and do not constitute 4 a guarantee of these characteristics. The extent of goods delivered is determined by the subject matter of the specific contract. No liability accepted for errors or omissions. Subject to alterations. © 2024 阀阀 olio|EN|07|072 www.kuka.com PB|Portf